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9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual

STARTER SOLENOID REPLACEMENT

1. Disconnect the harness

to the solenoid.

2. Remove the fasteners

retaining the cables to the

solenoid posts.

3. Remove the starter solenoid mounting fasteners

4. Remove the solenoid.

5. Install new solenoid and mounting fasteners. Torque

mounting fasteners to specification.

TORQUE

Starter Solenoid Mounting Fasteners:

8 ft-lb (11 Nm)

6. Install the cables on the solenoid posts. Torque nuts

to specification.

TORQUE

Solenoid Cable Nuts:

35 in-lb (4 Nm)

7. Connect the harness to the solenoid.

STARTER SOLENOID BENCH TEST

Test the start solenoid by powering the solenoid using

battery voltage for a maximum of 5 seconds. With the

solenoid energized, resistance should read about 0 - 0.5

Ω between terminals (A) and (B). If resistance

measurement is out of specification, replace the starter

solenoid.

STARTER SOLENOID OPERATION

To energize the Starter Solenoid the following must

occur:

• The brake must be applied to provide a ground path

via the Orange wire.

• The key switch must be turned to the “start” position to

provide 12V power via the Green / White wire.

• Once the pull-in coil is energized, the solenoid

provides a current path for 12V power to reach the

starter motor.

ELECTRICAL

Polaris RZR XP Turbo User Manual

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