1.8
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
MASTER TORQUE TABLE
ITEM
TORQUE
A-Arm Fasteners (front) 42 ft-lb (57 Nm)
Air Box Mounting Bolts 8 ft-lb (11 Nm)
Air Intake Housing Screw (Engine and PVT) 35 in-lb (4 Nm)
Ball Joint Fasteners
42 ft-lbs (57 Nm)
Battery
Mount Bracket
24 in-lbs (3 Nm)
Terminal Fasteners
60 in-lbs (7 Nm)
Bearing Carrier Mounting Bolts (rear) 42 ft-lb (57 Nm)
Body / Cargo Box Screws 8 ft-lb (11 Nm)
Brake Bleed Screws
48 in-lb (5 Nm)
Brake Caliper Mounting Bolts
front
30 ft-lbs (42 Nm)
rear
46 ft-lbs (62 Nm)
Brake Junction Block Mounting Screws 35 in-lb (4 Nm)
Brake Line
Banjo Bolts 15 ft-lbs (20 Nm)
Flare Fittings 15 ft-lbs (20 Nm)
Brake Pedal Mount Bracket Fasteners
18 ft-lbs (24 Nm)
Brake Switch
15 ft-lbs (20 Nm)
Cab Frame Bolts
40 ft-lb (54 Nm)
Cam Chain Tensioner
Spring Bolt 15 ft-lb (20 Nm)
Mounting Bolts 7 ft-lb (10 Nm)
Camshaft Carrier
Carrier Bolts
7 ft-lb (10 Nm)
Sprocket Bolts 14 ft-lb (19 Nm)
Cargo Box Bracket Fasteners 14 ft-lb (19 Nm)
Charge Air Cooler Bolts Torque in sequence to 7 ft-lb (10 Nm)
Chassis Ground Nut
5 ft-lb (7 Nm)
Connecting Rod Bolts
Step 1: 9 ft-lbs (12 Nm)
Step 2: 22 ft-lb (30 Nm)
Step 3: Tighten add’n 90°
Coolant Bleed Screw
89 in-lb (10 Nm)
Coolant Hose Retainer Bolt
8 ft-lb (11 Nm)
Coolant Reservoir
8 ft-lb (11 Nm)
Coolant Temperature Sensor 17 ft-lb (23 Nm)
CPS Retaining Bolt 9 ft-lb (12 Nm)
Crankcase Bolts
M6
9 ft-lb (12 Nm)
M8
26 ft-lb (35 Nm)
M10
Step 1: 9 ft-lb (12 Nm)
Step 2: 21 ft-lb (28 Nm)
Step 3: Tighten add’n 90°
Crankcase Oil Gallery Plug 11 ft-lbs (15 Nm) apply pipe thread sealant
Cylinder Head Bolts
Torque in sequence
Step 1: 13 ft-lbs (18 Nm)
Step 2: 26 ft-lb (35 Nm)
Step 3: Additional 180°
Step 4: Additional 180°
Step 5: M6 bolts: 7 ft-lb (10 Nm)
Door Fasteners
8 ft-lb (11 Nm)
GENERAL INFORMATION
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