9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
1.9
ITEM
TORQUE
Drive Clutch
Mounting Bolt 96 ft-lb (130 Nm)
Cover Plate
9 ft-lb (12 Nm)
Shift Weight 20 in-lb (2 Nm)
Spider Jam Nut
300 ft-lb (407 Nm)
Driven Clutch
Helix Cover
2016-17: 8 ft-lb (11 Nm)
2018: 12 ft-lb (16 Nm)
Mounting Bolt 43 ft-lb (58 Nm)
Slider/Button
35 in-lb (4 Nm)
Driveshaft Boot Guard Screws
14 ft-lb (19 Nm)
ECU Mounting Screws 24 in-lb (3 Nm)
Electric Coolant Pump Bracket Fasteners 8 ft-lb (11 Nm)
Engine Breather Cover Screws 7 ft-lb (10 Nm)
Engine Mount
Bracket Fasteners
42 ft-lb (57 Nm)
Isolator Bolt
55 ft-lb (75 Nm)
Engine Mount to Frame 22 ft-lb (30 Nm)
Engine Oil Plug 12 ft-lbs (16 Nm)
Exhaust Heat Shield Fasteners
8 ft-lb (11 Nm)
Exhaust Manifold
Bolts
17 ft-lb (23 Nm)
Nuts
26 ft-lb (35 Nm)
Exhaust Pipe to Muffler Nuts 18 ft-lb (24 Nm)
Exhaust Pipe to Turbo Bolts 18 ft-lb (24 Nm)
Floor Screws
8 ft-lb (11 Nm)
Flywheel Bolt
133 ft-lbs (180 Nm), loosen 180°, retorque to 133
ft-lb (180 Nm)
Frame Bolts (front to rear) 40 ft-lb (54 Nm)
Front Bumper / Fender Screws 8 ft-ln (11 Nm)
Front Gearcase
Cover Plate Screws
11 ft-lbs (15 Nm)
Drain/Fill Plugs 10 ft-lbs (14 Nm)
Mounting Bolts 33 ft-lbs (45 Nm)
Fuel Pump PFA Nut 70 ft-lbs (95 Nm)
Fuel Rail Mounting Screws 7 ft-lb (10 Nm)
Fuel Tank Block-off Panel
8 ft-lbs (11 Nm)
Fuel Tank Strap Screw 8 ft-lbs (11 Nm)
Fuse Box Fasteners
5 ft-lb (7 Nm)
Gear Selector Knob
40 in-lb (5 Nm)
Hip Bolster Bolts 14 ft-lb (19 Nm)
Hose Clamp 35 in-lb (4 Nm)
Hub Castle Nut (front and rear) 180 ft-lbs (244 Nm)
Ignition Coil Mounting Bolt 8 ft-lb (11 Nm)
Intake Clamps 49 in-lb (6 Nm)
Intake Manifold Mounting Fasteners (lower) 20 ft-lb (27 Nm)
Intake Manifold to Cyl Head Clamps 6 ft-lb (8 Nm)
Knock / Det Sensor
15 ft-lb (20 Nm)
Master Cylinder Mount Bolts 23 ft-lbs (31 Nm)
Manifold Pressure Banjo Bolt 7 ft-lb (10 Nm)
Oil Cooler Bolts
7 ft-lb (10 Nm)
Oil Pan Bolts (M8)
M6
9 ft-lb (12 Nm)
M8
26 ft-lb (35 Nm)
Oil Pump Mounting Bolts 7 ft-lbs (10 Nm)
GENERAL INFORMATION
1
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