Polaris RZR XP Turbo User Manual

3.48
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
TORQUE
Exhaust Pipe to Turbo Fasteners:
18 ft-lb (24 Nm)
26.Install the two fasteners retaining the heat shield to
the exhaust pipe / turbo joint.
27.Install two plastic rivets and two screws retaining the
heat shield above the valve cover.
28.Install two fasteners retaining the engine heat shield
above O2 sensor. Torque heat shield fasteners to
specification.
TORQUE
Heat Shield Fasteners:
8 ft-lb (11 Nm)
29.Install the three fasteners retaining the muffler to the
exhaust pipe. Torque fasteners to specification.
TORQUE
Exhaust Pipe to Muffler Fasteners:
26 ft-lb (35 Nm)
30.Connect O2 sensor harness.
31.Install the right rear shock assembly. Torque
fasteners to specification.
TORQUE
Shock Mounting Fasteners:
70 ft-lbs (95 Nm)
Shock Reservoir Mounting Fasteners:
35 in-lb (4 Nm)
32.Install the shock access panel. Torque fastener to
specification.
TORQUE
Shock Access Panel:
35 in-lb (4 Nm)
33.Connect the ignition coil.
34.Install cargo box brackets, exhaust shields on
passenger side and wire/hose clamps on driver’s
side. Torque fasteners to specification.
TORQUE
Cargo Box Bracket Fasteners:
8 ft-lb (11 Nm)
35.Install cargo box. Torque fasteners to specification.
TORQUE
Cargo Box Fasteners:
8 ft-lb (11 Nm)
36.Install rear cab frame. Torque fasteners to
specification.
TORQUE
Cab Frame Fasteners:
40 ft-lb (54 Nm)
37.Install rear fascia. Torque fasteners to specification.
TORQUE
Rear Fascia Fasteners:
8 ft-lb (11 Nm)
38.Install rear fenders and fender flairs.
39.Fill coolant reservoir. Bleed system as required. See
and Cooling System Bleeding, page 2.38.
40.Check and fill engine oil as required. See Engine Oil
Level, page 2.28.
41.Connect the battery. Torque fasteners to
specification.
TORQUE
Battery Fasteners:
60 in-lbs (7 Nm)
ENGINE / COOLING SYSTEM

Polaris RZR XP Turbo Specifications

General

Brand	Polaris
Model	RZR XP Turbo
Category	Offroad Vehicle
Language	English