Polaris RZR XP Turbo User Manual

3.76
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
3. Align tab of new main bearing
q
with the slot in main
bearing bore of crankcase. Press bearing insert firmly
into place. Repeat for all main bearings.
4. Align tab of new connecting rod bearings
w
with the
slot in the connecting rod stem and connecting rod
end cap. Press bearing insert firmly into place.
Repeat for the other connecting rod.
5. Install oil drain diverter
e
into the upper crankcase.
6. Apply Polaris PS-4 engine oil to each main and rod
bearing journal of crankshaft
r
.
7. Loop cam chain
t
and oil pump drive chain
y
over
crankshaft sprockets.
8. Apply Polaris PS-4 engine oil to the new crankshaft
oil seal
u
and install the seal on the PTO end of the
crankshaft.
9. Carefully lower the crankshaft into upper crankcase.
Guide connecting rods onto the rod journals of
crankshaft as necessary.
10.Adjust the PTO crankshaft seal so it rests properly in
the upper crankcase.
11. Clean bolt hole threads in connecting rod to remove
all oil.
12.Install matching rod cap on connecting rod using
markings made upon disassembly.
13.Install new bolts
i
and tighten evenly until snug.
14.Torque connecting rod bolts to specification.
TORQUE
Connecting Rod Bolts:
Step 1: 9 ft-lbs (12 Nm)
Step 2: 22 ft-lb (30 Nm)
Step 3: Tighten add’n 90°
ENGINE / COOLING SYSTEM

Polaris RZR XP Turbo Specifications

General

Brand	Polaris
Model	RZR XP Turbo
Category	Offroad Vehicle
Language	English