4
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
4.27
WARNING
Failure to clean area around fuel pump may lead to
debris entering the fuel tank during service. Excessive
debris in fuel tank may cause premature wear of fuel
pump and/or clogging of internal fuel filters.
4. Ensure that static has been discharged by touching a
ground source such as the engine or frame.
5. While holding a shop towel over the fuel line
connectors, disconnect the fuel supply line
q
and the
fuel return line
w
from the pump (see Fuel Line
Removal / Installation, page 4.13 for specific removal
procedure).
CAUTION
It is possible for pressurized fuel to be present when
disconnecting the fuel line.
It is recommended to allow the vehicle to sit for a period
of one hour after shutting off the engine before
servicing the fuel pump. This allows the exhaust to cool
and fuel pressure to drop.
NOTE
A small amount of fuel may come out of the fuel lines or
pump fitting. Properly drain fuel into a suitable
container.
6. Disconnect the fuel pump electrical harness.
7. Place the Fuel Pump Service Tool
e
over the fuel
pump PFA nut
r
. Using a 1/2″ drive ratchet or
breaker bar, loosen and remove the PFA nut. Discard
the PFA nut.
NOTE
Apply downward force on the fuel pump flange while
removing the fuel pump PFA nut.
Fuel Pump Service Tool:
PU-50326
8. Carefully lift the fuel pump out of the fuel tank. As the
fuel pump assembly is being removed, be aware of
float arm and pump pre-filter. Hold the float arm to the
pump body as you lift and tilt the pump to ensure that
the float arm is not bent when removed from the tank.
9. Transfer old fuel pump to a suitable container capable
of safely holding fuel. The fuel pump will retain some
fuel.
EFI / FUEL SYSTEM
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