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9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual

8.51

33. Pressurize the shock reservoir through the

Schrader

valve using the Gas Shock Recharging Kit

(PN 2200421).

34. Continue filling until the shaft has fully extended and

the reservoir pressure is at 125 psi.

Nitrogen Pressure (Front and Rear):

125 psi (862 kPa) +/- 5%

WARNING

CHARGE THE SHOCK USING NITROGEN GAS

ONLY. DO NOT FILL WITH ANY OTHER GASES.

Doing so compromises the performance of the shock

and may be EXTREMELY DANGEROUS!

35. Reinstall the valve cap.

36. Clean all oil residue from the shock and reservoir

with solvent, and dry with low pressure compressed

air in a well ventilated area.

37. Check shock for any leaks.

NOTE

If leakage from a remote shock reservoir hose fitting is

evident, check for a loose fitting and seal threads with

Three Bond 1215 (PN 2871557)

38. Reinstall the compression spring and the spring

retainer.

39. Thread the spring preload adjuster down against the

spring and set the preload to the specified

measurement (see Chapter 2 – Spring Adjustment).

40. Set the compression adjuster knob to the

recommended setting or the original setting upon

removal (see Chapter 2 – Shock Compression

Adjustment).

41. Remove the shock from the vise.

42. Reinstall spherical bearing O-rings and polyurethane

bushings.

NOTE

After installation, be sure to RIDE SLOWLY initially to

ensure the shock and the vehicle’s suspension is

performing correctly.

STEERING / SUSPENSION

Polaris RZR XP Turbo User Manual

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