IX
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
IX.1
A
A-Arm
Replacement (front) ................................................8.12
Acceleration .............................................................8.55
Actuator
Inspection (wastegate) ............................................3.24
Removal...............................................................3.25
Advanced Diagnostics ................................................8.55
Air Box
Assembly View ......................................................3.12
Installation ............................................................3.13
Removal...............................................................3.13
Air Filter
Intake Duct Drain ...................................................2.41
Service ................................................................2.41
Air Temperature Sensor
Resistance Table....................................................4.30
Airborne Detection.....................................................8.55
Alignment
Wheel ..................................................................2.48
Authorization
Reflash ................................................................4.50
AWD
Diagnosis .............................................................7.30
Operation .............................................................7.29
AWD/2WD Switch ................................................... 11.25
B
Balance Shaft
Installation ............................................................3.77
Removal / Inspection...............................................3.63
Ball Joint
Installation ............................................................8.15
Removal...............................................................8.15
Service ................................................................8.14
BAP Sensor .............................................................4.30
Barometric Pressure Sensor ........................................4.30
Battery
Charging Procedure.............................................. 11.40
Installation .......................................................... 11.39
Load Test ........................................................... 11.40
Maintenance .........................................................2.53
Removal............................................................. 11.38
Specifications ...................................................... 11.38
Storage .............................................................. 11.39
Tester ................................................................ 11.40
Testing ............................................................... 11.39
Bearing Carrier
Inspection / Removal (front) ....................................... 7.3
Inspection / Removal (rear) ....................................... 7.6
Installation (front) .................................................... 7.5
Installation (rear) ..................................................... 7.9
Bearing Selection Identification ....................................3.71
Belt
Break-In ................................................................ 5.5
Inspection.............................................................. 5.4
Installation ............................................................. 5.5
Removal................................................................ 5.4
Bleeding
Cooling System......................................................2.38
Block Switch........................................................... 11.28
Body / Frame
Special Tools.........................................................10.2
Boost Control Valve ................................................. 11.27
Boost Pressure Sensor...............................................4.30
Brake Alarm ........................................................... 11.29
Brake Caliper
Installation (rear) ....................................................9.28
Removal (rear).......................................................9.24
Brake Fluid
Inspection.............................................................2.51
Brake Line
Retention............................................................... 9.5
Routing ................................................................. 9.5
Brake Pad
Installation (rear) ....................................................9.28
Removal (Front) .....................................................9.17
Brake Pads
Removal (rear).......................................................9.24
Brake Pedal
Installation ............................................................9.13
Removal...............................................................9.13
Brake Pressure Switch ............................................. 11.27
Brake System
Brake Hose and Fitting Inspection..............................2.51
Brakes
Bleeding / Fluid Change........................................... 9.11
Brake Burnishing Procedure ............................. 9.23, 9.29
Brakes Lock ..........................................................9.30
Caliper / Pad Removal (Front) ...................................9.17
Disc Inspection (rear) ..............................................9.27
Disc Replacement (rear) ..........................................9.27
Front Caliper / Pad Installation ..................................9.22
Front Caliper Assembly ...........................................9.21
Front Caliper Assembly View ....................................9.19
Front Caliper Disassembly / Inspection .......................9.20
Front Disc Inspection ...................................... 2.52, 9.22
Front Disc Replacement ..........................................9.22
Hydraulic Brake System Operation.............................. 9.8
Master Cylinder Installation ....................................... 9.9
Master Cylinder Removal .......................................... 9.9
Overheating ..........................................................9.30
Pad Inspection........................................ 2.51, 9.21, 9.26
Pedal Vibration ......................................................9.30
Performance Issues ................................................9.30
Rear Caliper Assembly ............................................9.26
Rear Caliper Disassembly / Inspection ........................9.25
Special Tools.......................................................... 9.3
Specifications ......................................................... 9.3
System View .......................................................... 9.4
Troubleshooting Brake Noise ....................................9.30
Braking Anti-Dive ......................................................8.54
Break Even Test...................................................... 11.34
Break-Out
Wiring Diagrams .................................................. 11.63
Break-Out Diagrams .................................................... 71
Breather Hose Inspection
Engine .................................................................2.30
Bumper
Removal (front) .................................................... 10.16
C
Cab Frame
Assembly (XP 4) ....................................................10.4
Assembly / Removal ...............................................10.3
Caliper
Assembly (front).....................................................9.21
Assembly (rear) .....................................................9.26
Disassembly / Inspection (rear) .................................9.25
INDEX
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