IX
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
IX.3
Data Display Information..........................................4.41
Diagnostic Connector ..............................................4.47
ECU Reprogramming ..............................................4.50
Guided Diagnostics ................................................4.48
Overview ..............................................................4.45
Serial Number .......................................................4.48
Updates ...............................................................4.46
Disc
Inspection (rear).....................................................9.27
Inspection-Front............................................. 2.52, 9.22
Replacement (rear).................................................9.27
Replacement-Front.................................................9.22
DMM ...................................................................... 11.7
Door Adjustment ..................................................... 10.21
Door Latch
Replacement....................................................... 10.21
Door Panel
Replacement....................................................... 10.21
Doors .....................................................................10.5
Doors (XP4) .............................................................10.6
Draw .................................................................... 11.11
Drive Belt
Break-In ................................................................ 5.5
Inspection.............................................................. 5.4
Installation ............................................................. 5.5
Removal................................................................ 5.4
Drive Clutch
Assembly ............................................................. 5.11
Assembly View ....................................................... 5.7
Disassembly / Inspection .......................................... 5.8
Installation ............................................................5.13
Operation .............................................................. 5.3
Removal................................................................ 5.6
Shift Weight Inspection ............................................. 5.8
Drive Shaft
Boot Inspection ......................................................2.44
CV Joint Handling...................................................7.16
Installation (front) ...................................................7.12
Installation (Rear) ...................................................7.14
Removal (Front) ..................................................... 7.11
Removal (Rear) .....................................................7.13
Driven Clutch
Assembly .............................................................5.17
Assembly View ......................................................5.15
Disassembly / Inspection .........................................5.16
Installation ............................................................5.17
Operation .............................................................. 5.3
Removal...............................................................5.14
DTC List ................................................................ 11.65
Dynamic.................................................................. 11.7
Dynamix..................................................................8.52
Demonstration Mode...............................................8.53
Mode Switch ................................................8.56, 11.30
Suspension Control Module......................................8.53
Dynamix Troubleshooting............................................8.57
E
ECT
Test ................................................................... 11.47
ECU
ETC Learn Procedure ............................... 4.8, 4.35, 4.50
Operation Overview ................................................. 4.7
Replacement................................................... 4.7, 4.50
EFI
Component Locations .............................................. 4.4
Operation Overview ................................................. 4.5
Service Notes ......................................................... 4.5
Electrical ................................................. 11.7, 11.9–11.11
Component Location ............................................... 11.6
Notes................................................................... 11.5
Special Tools......................................................... 11.4
Wiring Harness .................................................... 11.63
Electronic Throttle Body
Learn Procedure ...................................... 4.8, 4.35, 4.50
Electronic Throttle Control ...........................................4.34
Engine
Balance Shaft Installation.........................................3.77
Balance Shaft Removal / Inspection ...........................3.63
Bearing Selection Identification .................................3.71
Camshaft Inspection ...............................................3.50
Camshaft Installation / Timing ...................................3.86
Camshaft Removal .................................................3.49
Camshaft Sprocket Inspection...................................3.50
Camshaft Timing - Quick Reference ...........................3.90
Connecting Rod Inspection.......................................3.70
Crankcase Assembly ..............................................3.77
Crankcase Breather Hose Inspection..........................2.30
Crankcase Disassembly / Inspection ..........................3.60
Crankcase Inspection..............................................3.65
Crankshaft Installation .............................................3.75
Crankshaft Removal / Inspection ...............................3.63
Cylinder / Piston Removal ........................................3.66
Cylinder Head Assembly..........................................3.84
Cylinder Head Inspection .........................................3.52
Cylinder Head Installation ........................................3.85
Cylinder Head Removal ...........................................3.52
Cylinder Inspection .................................................3.67
Flywheel Removal ..................................................3.59
Installation ............................................................3.45
Limiting / Misfire .....................................................4.44
Lubrication Specifications ......................................... 3.4
Mount Replacement................................................3.39
Oil and Filter Change ..............................................2.29
Oil Flow Chart......................................................... 3.6
Oil Level Check......................................................2.28
Oil Pressure Test..................................................... 3.5
Piston / Connecting Rod Assembly.............................3.74
Piston Disassembly / Inspection ................................3.67
Piston Ring Installation ............................................3.73
Piston Ring Installed Gap .........................................3.69
Piston Ring Removal / Inspection...............................3.68
Piston-to-Cylinder Clearance ....................................3.69
Piston/Cylinder Installation .......................................3.74
Removal...............................................................3.42
Special Tools.......................................................... 3.4
Specifications ......................................................... 3.7
Torque Sequences .................................................. 3.9
Troubleshooting .....................................................3.94
Valve Clearance Adjustment ............................. 2.31, 3.91
Valve Cover Installation ...........................................3.92
Valve Cover Removal..............................................3.49
Valve Inspection.....................................................3.53
Valve Lash - Tappet Selection ...................................3.92
Valve Sealing Test ..................................................3.85
Valve Seat Reconditioning........................................3.55
Engine Service Panel ............................................... 10.16
EPS
Installation ............................................................. 8.8
Operation ........................................................... 11.49
Removal................................................................ 8.6
Troubleshooting ................................................... 11.50
ETC .......................................................................4.34
INDEX
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