IX
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
IX.7
Shocks
Dynamix...............................................................8.52
Short ............................................................. 11.9–11.10
Slider Plate
Inspection.............................................................. 5.8
Snorkel Gear Backlash ...............................................6.15
Spark Arrestor ..........................................................2.33
Spark Plug
Service ................................................................2.53
Special Tools
Body / Frame.........................................................10.2
Brakes .................................................................. 9.3
Electrical .............................................................. 11.4
Engine .................................................................. 3.4
Final Drive ............................................................. 7.2
Fuel System ........................................................... 4.3
Master .................................................................. 1.4
PVT System ........................................................... 5.2
Shock ..................................................................8.44
Steering ................................................................ 8.3
Suspension............................................................ 8.3
Transmission.......................................................... 6.2
Specification
Valve Stem ...........................................................3.53
Valve Stem Diameter ..............................................3.53
Wheel Toe-Out ......................................................2.48
Specifications
Brakes .................................................................. 9.3
Engine .................................................................. 3.7
RZR XP 4 Turbo.....................................................1.14
RZR XP Turbo .......................................................1.12
RZR XP Turbo Tractor.............................................1.16
SPN 516110 Diagnostics ............................................8.57
Spring
Adjustment (FOX)...................................................8.22
Adjustment (WALKER EVANS™) ..............................8.42
Replacement.........................................................8.21
Stabilizer Bar
Installation (front) ...................................................8.14
Installation (rear) ....................................................8.20
Removal (front) ......................................................8.13
Removal (rear).......................................................8.20
Starter
One-Way Clutch Assembly.......................................3.81
One-Way Clutch Disassembly...................................3.60
One-Way Clutch Inspection ......................................3.59
Starter Solenoid
Operation ........................................................... 11.48
Replacement....................................................... 11.48
Test ................................................................... 11.48
Static ...................................................................... 11.7
Stator
Testing ............................................................... 11.34
Stator Cover
Installation ............................................................3.82
Removal...............................................................3.58
Steering
Assembly View ....................................................... 8.4
Special Tools.......................................................... 8.3
Steering Shaft
Bushing Replacement .............................................. 8.9
Installation (lower) ................................................... 8.7
Installation (upper)................................................... 8.8
Removal (lower)...................................................... 8.7
Removal (upper) ..................................................... 8.5
Steering System
Inspection.............................................................2.47
Steering Wheel
Free-play..............................................................2.47
Removal................................................................ 8.5
Suspension
Front - Assembly View............................................. 8.11
Inspection.............................................................2.50
Rear – Assembly View.............................................8.16
Special Tools.......................................................... 8.3
Spring Adjustment (WALKER EVANS™) .....................8.42
Suspension Control Module.........................................8.53
Suspension Mode Switch (Dynamix) ....................8.56, 11.30
Switch
AWD/2WD .......................................................... 11.25
Brake................................................................. 11.27
Hazard............................................................... 11.28
Headlamp........................................................... 11.25
Key ................................................................... 11.25
Parking Brake (INT’L)............................................ 11.30
Seat Belt ............................................................ 11.26
Suspension Mode (Dynamix) ........................... 8.56, 11.30
Transmission....................................................... 11.26
Turn/Lights/Horn .................................................. 11.28
T
Taillight
Replacement....................................................... 11.43
Tap / Drill Sizes {Metric} ..............................................1.31
Tap / Drill Sizes {SAE} ................................................1.31
Testing .................................................... 11.7, 11.9–11.11
Thermostat
Replacement.........................................................3.34
Throttle Body............................................................4.34
Replacement.........................................................4.34
Throttle Pedal
Inspection.............................................................2.40
Tie Rod End Inspection...............................................2.47
Timing
Camshaft - Quick Reference .....................................3.90
Tire
Inspection.............................................................2.44
Tire Pressure............................................................2.45
TMAP Sensor ...........................................................4.30
Toe Adjustment.........................................................2.48
Torque Sequences
Engine .................................................................. 3.9
Torque Specifications
Master .................................................................. 1.8
Trailing Arm
Removal / Installation ..............................................8.17
Spherical Bearing Replacement ................................8.18
Transmission
Assembly .............................................................6.15
Disassembly .........................................................6.10
Gear, Shaft, Bearing Inspection .................................6.14
Installation ............................................................. 6.7
Lubrication............................................................2.46
Oil Change............................................................2.46
Oil Level Check......................................................2.46
Removal................................................................ 6.5
Snorkel Gear Backlash ............................................6.15
Special Tools.......................................................... 6.2
Troubleshooting .....................................................6.18
Vent Line ..............................................................6.10
Transmission Switch ................................................ 11.26
Trouble Code
INDEX
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