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TomTec QUADRA 4 User Manual

TomTec QUADRA 4
217 pages
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Table of Contents

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TomTec QUADRA 4 Specifications

General IconGeneral
BrandTomTec
ModelQUADRA 4
CategoryLaboratory Equipment
LanguageEnglish

Summary

Quadra 4 Operator Manual Preface

Quadra 4 Unpacking and Setup

Unpacking Instructions

Details on carefully removing the Quadra 4 from its shipping carton and placing it on a level surface.

Locating the Quadra 4

Guidance on selecting a suitable place to set up the Quadra 4, considering level surface and ventilation.

Section I: General Information

Specifications & Technical Information

Details environmental, physical, electrical, and pneumatic specifications for the QUADRA 4.

Warnings, Cautions, Notes, & Symbols

Explains the meaning of warnings, cautions, notes, and symbols used throughout the manual.

Quadra 4 Introduction

Overview of the TOMTEC Quadra 4 workstation, its features, and the manual's scope.

Quadra 4 Front View Pictorial

Visual identification of key components of the Quadra 4, Front View.

Quadra 4 Side Views Pictorial

Visual identification of key components of the Quadra 4 from the side.

Quadra 4 Rear Views Pictorial

Visual identification of key components of the Quadra 4 from the rear, with and without stackers.

Quadra 4 Access Panel Details

Details and illustration of the Quadra 4's front access panel.

Quadra 4 Compressor & Pneumatics

Explanation of the compressor and pneumatic system components and functions.

Section II: Operational Functionality

Pipetting System Overview

Describes the Quadra 4's pipetting mechanism, stepper motor, and tip handling.

Quadra 4 General Information

Discusses the Quadra 4's design philosophy, shuttle system, and stage functionality.

Quadra 4 Product Line

Outlines different Quadra 4 models (NS, SPE, LTD) and their features.

Section III: Quadra Command System Operation Manual

Quadra Command System v4 Introduction

Details new features and improvements in Version 4.8.0 and subsequent versions.

Major Software Changes

Explains key changes in the Quadra 4 Command Software, including drag-and-drop and simplified dialogs.

User Interface Elements and Navigation

Covers Shuttle Labware Labels, Icon Display, Tip Load Counter, and Main Screen components.

System Configuration and Setup

Details PSID2 Mirror Rack Checking, Getting Started, and Preparing for Program Execution.

Main Screen Components and Operations

Describes Labware Area, Shuttle Layout, Pump Volume Box, Operations Box, Steps Area.

Menu Bar Functions Overview

Describes the functions available across the File, Edit, System, Database, Tools, Utilities, Options, View, Reports, and Help menus.

Program Operations - Detailed Functions

Explains specific program operations like Alert Timer, Aspirate, Dispense, and many others.

Database Editor and Management

Covers the Database Editor, Plate/Fixture/Configuration/Curve databases, and importing data.

Options Menu and Settings

Details User Preferences, Default Plates/Reservoirs, Configure Model, Com Ports, and other settings.

Utility Functions Overview

Details functions within the Utility menu, including Shuttle/Stacker, Stage, Pump, System, Trap, Misc.

Tools - Serial Dilution Wizard

Guides users through setting up a serial dilution protocol.

Section VIII: Technical Tips

Technical Tips Introduction

Importance of understanding transfer operations and arranging them correctly for effective protocols.

Pre-Planning for Protocol Design

Determining what needs to be accomplished and writing down the protocol steps.

Labware Requirements and Location

Determining necessary labware and its placement on the shuttle for optimal workflow.

Writing the Protocol

Steps and considerations for writing effective protocols, including loop commands and mix functions.

9.0 System Parameters

System Parameters - Stage Settings

Configuration of stage parameters including run speed, ramp, and height settings.

System Parameters - Shuttle Settings

Configuration of shuttle parameters including speed, distance, and center/left/right positions.

System Parameters - Pump Settings

Configuration of pump parameters including init speed, chuck speed, and volume settings.

System Parameters - Miscellaneous Settings

Configuration of miscellaneous system parameters like Auto-Arm, Vacuum Box, and Stackers.

System Parameters - System Info

Displays system firmware, software version, board check sums, and serial number.

System Parameters - Shuttle Alignment Utility

Utility for setting stage/shuttle/pump alignment and recording position data.

System Parameters - View System Parameters

Utility to view, print, or save system settings to a text file.

System Parameters - Vacuum Calibration

Automated Mini-Trap vacuum calibration utility.

10.0 File Management

File Management - Plate & Fixture Databases

Details the plate (Q4PLATEDB.DAT) and fixture (Q4FIXTUREDB.DAT) databases.

File Management - Configuration Database

Details the Quadra 4 configuration database (Q4SOFTCFG.DAT).

File Management - Curve Database

Details the Quadra 4 pump calibration tables database (QCURVEDB.DAT).

File Management - System Parameters Database

Details the Quadra 4 system parameters file (Q4SYSPARM.DAT).

11.0 Tomtec FileSystem Watcher Service (21CFR Option)

FileSystem Watch Marketing Information

Overview of the File System Monitor and Logging service for CFR11 compliance.

System Security Requirements

Details user login, file system security, and administrator group requirements for CFR11.

File System Monitoring Explained

Explains how file system monitoring tracks changes in directories and logs information.

Program Step Logging Details

Describes how program steps are logged with user logs and secure logs.

Rationale for Using CFR11

Explains the purpose of CFR11 compliance: accountability, traceability, and reproducibility.

FileSystem Installation Information

Covers the installation and configuration of the File System Monitor and Logging Service.

Providing 21CFR Part 11 Security

Example configuration of File System Watch software for CFR11 security.

Section IV: Pipettor Heads

Quadra 4 Air Displacement Pipettor Heads

Details the 450uL disposable tip head, its advantages, and operation.

Quadra 450uL Disposable Tips

Describes the primary pipettor head, its volume, reach, and air blow features.

Organic to Aqueous Pipetting

Explains the process of switching between organic and aqueous pipetting.

Non Contact Dispensing

Describes dispensing without touching the well contents, using air pressure.

Clearing Tip Residual

Explains using air pressure to clear residual liquid from tips.

Quadra 450uL Tip Design

Details the unique design of the 450uL tips for pipeline pipetting and versatility.

Loading the 450uL Disposable Tips

Describes the manual loading procedure for 450uL air displacement pipettor tips.

Adjusting Tip Load Switch

Explains how to adjust the tip load switch for proper tip loading.

Quadra 4 Positive Displacement Pipettor Heads

Describes positive displacement pipettor heads (SV, LV) and their features.

Quadra 4 Disposable Multi Volume Head (DMV)

Details the optional DMV head and its use with different volume pipetting tips.

Electronic (Z) Offset Procedure

Procedure for installing and aligning the DMV pipette head and setting Z offset.

Setting Zero Volume Adjustment for Pipettor Heads

Procedure for setting zero volume adjustment for air displacement pipettor heads.

Quadra Shuttle Operations

Quadra Shuttle Design and Functionality

Explains the shuttle's design, stepper motors, and station utility.

Quadra 4 Stacker Operation

Stacker Pneumatic Actuation and Pressure

Describes how stackers are pneumatically actuated and pressure settings.

Quadra Stage Operations

Quadra Stage Functionality and Calibration

Explains stage movement, indexing, and calibration for different plate formats.

Quadra Stage X-Y Motion and Offset

Details stage movement in X and Y directions and offset calculations.

Quadra Stage Safety Feature

Describes the stage's built-in safety feature involving a spring and safety switch.

Section V: Suggested Pipetting Methods and Recommendations

Aspirating Techniques

Discusses stepper motor speeds, liquid following, and slow withdrawal for accurate aspiration.

Pipeline Pipetting

Explains using the long narrow tip portion for sequential reagent aspiration with air gaps.

Dispensing Techniques

Discusses dispensing speed, drops hanging on tips, and methods to return them to the well.

Mixing Techniques

Explains the Quadra 4's functions for mixing well contents after dispensing.

Titration Method

Describes titration as multiple aspirate and dispense moves.

Bubbling Method

Explains aspirating and dispensing air for mixing, noting potential foaming issues.

Injection Method

Describes ejecting tip contents using air pressure, controlled by volume, height, and pressure.

Section VI: Pipetting with the Positive Displacement Pipettor Head

Pipetting 0.5µl with Positive Displacement

Best CV for 0.5uL aliquots using pipeline pipetting, air gap separation, and tip rinsing.

Dispensing 0.5µl spots - Aqueous

Dispensing 0.5uL aliquots into dry wells without washing, with testing results.

Dispensing 0.5µl spots - DMSO

Handling DMSO, preventing clinging droplets, and dispense methods.

Protocol Verification Procedures

Evaluating pipetting protocols using visual checks for liquid level, mixing, and tip clearing.

Section VII: Bioanalytical Applications

Aqueous and Organic Pipetting

Features of the 450uL head for BioAnalytical applications, handling volatile organic fluids.

Protein Precipitation, Liquid/Liquid, And SPE

Applications for mixing protein, liquid/liquid, and SPE, including filtration automation.

Protocol Or Program Security

Explains program checksum for ensuring exact program execution and accuracy.

Calibration For The Quadra 4

Explains how stepper motors move pistons and the calibration process for volumes.

Section VIII: Quadra 4 Accessories

Custom Reservoirs

Tomtec fabricates custom reservoirs to match pipetting patterns.

Keeping Participate Matter in Suspension

Applications requiring dispensing liquids with matter that needs uniform suspension.

Stirring Reservoir

A self-contained stirring reservoir nest that sits on the shuttle.

Constant Level Reservoir

Maintains a constant liquid level using a peristaltic pump for controlled tip insertion.

Shaker Nest

Nest with a DC motor that imparts a vibrating motion to microplates or reservoirs.

Live Bottom Reservoir

Sophisticated constant level reservoir with 24 small holes for inlet.

Thermal Retention Reservoir

Aluminum block providing thermal mass for a reservoir, may be heated or cooled.

Peltier Nest

Nest designed to heat or cool a flat bottom Teflon coated reservoir.

SPE Vacuum Box

A 3-part vacuum box for SPE applications, manually operated.

Filtration System for the Quadra 4

System consisting of a manual vacuum box and a regulated mini vacuum trap.

Auto Regulated Mini Vacuum Trap

Mini Vacuum Trap automatically controlled through Quadra 4 software.

Fully Automated Filtration System

Factory installed system with robotic hand for walk-away automation.

Section IX: Pipetting Recommendations

Pipetting Tip #1 Recommendations

Dispensing tip height adjustment to prevent air bubbles and improve readout.

Pipetting Tip #2 Recommendations

Handling hydrophobic and non-hydrophobic tips, and setting air blow height.

Pipetting Tip #3 Recommendations

Best CV for 0.5uL aliquots using pipeline pipetting, air gap separation, and tip rinsing.

Pipetting Tip #4 Recommendations

Dispensing 0.5uL aliquots into dry wells without washing, with focus on tip height.

Pipetting Tip #5 Recommendations

Mixing reagents by aspirating from the bottom and dispensing above the liquid level.

Section X: Calibration of the Quadra 4® 450µL

Calibration Curve Principles and Efficiency

Improves pipetting accuracy via timed dispense and understanding air column compressibility.

Calibration Equipment and Materials

Lists necessary equipment like balance, water, tip loading jig, and reservoirs.

Calibration Curve Creation and Verification

Steps for creating and verifying calibration curves, including evaporation considerations.

Calibration Setup Procedures

Guides through setup, adding data points, using templates, and ambient conditions.

Calibration Instructions and Definitions

Defines calibration terms and specifies liquid and ambient conditions for accuracy.

Section XI: Properties Affecting Pipetting Accuracy

Liquid States and Pipetting Effects

Discusses volatility, vapor pressure, partial pressure, and their effects on pipetting.

Additional Liquid Properties Affecting Pipetting

Explains density, compression, viscosity, surface tension, and wetting effects on pipetting.

Compensating for Liquid Properties

Options in aspirate/dispense steps to improve performance with different liquid properties.

Section XII: Head Removal, Installation and Alignment

Tools Required for Head Operations

Lists necessary tools for head removal, installation, and alignment.

Procedure for Head Removal

Steps to shut off power, remove top cover, and disconnect head connectors.

Top Rear View of Pipettor Head Area

Illustration and description of the top rear view showing access to head components.

Top Front View (Open Panel) for Head Installation

Steps for installing the desired head, aligning it to the stage, and powering on.

Head Installation Process

Details connecting electrical connectors, hose fitting, and securing the head.

Air Bladder Tip Shuck 450uL Head (Front View)

Illustration of the front view of the air bladder tip shuck 450uL head.

450uL Backfill Head Back View

Illustration of the back view of the 450uL backfill head.

Tip Block Assembly Details

Illustrations of the top/front and back/bottom views of the tip block assembly.

55uL SV Head Component Identification

Identification of components in the front and rear views of the 55uL SV head.

384 SV Tip and Seal Assembly

Illustrations of the 384 SV tip and seal assembly.

Section XIII: Routine & Preventive Maintenance by Operator

Maintenance Schedule and Recommendations

Tomtec recommends annual Preventative Maintenance Inspection (PM) by a trained engineer.

Routine Operator Maintenance Tasks

Keep stages, stacker, and shuttle clean; promptly clean spilled liquid.

Lubrication Kit Usage

Using the kit to lubricate 'O' rings on tip pins for optimum positive seal.

Items Included in Tip Pin Lubrication Kit

Lists the tip pin lubrication tool and bottle of mineral oil.

Pipettor Tip Cleaning Procedures

Washing tips using ultrasonic cleaner or additional procedures for thorough cleaning.

Fuse Replacement Procedure

Steps to safely replace fuses by turning off power and removing the fuse holder.

Warranty Information

Quadra 4 Product Warranty Terms

Guarantees against defects in materials/workmanship for one year; labor included.

Warranty Exclusions and Limitations

Excludes failures due to misuse/neglect; liability limited to replacement price.

Return Policy

Product Suitability and Return Authorization

User responsibility for suitability; defective products replaced if returned promptly.

Decontamination Form Requirement

Signed Decontamination Form must accompany returns for safety verification.

Quadra 4 Decontamination Form

Decontamination Form Instructions

Form must be signed and accompany instrument for service/repair.

Tomtec Contact Information

Contacting Tomtec Service Department

Contact details for service and maintenance inquiries, have model/serial number ready.

Tomtec USA Technical Support

Contact information for technical support and concerns regarding Tomtec products.

Tomtec Shipping Addresses

Provides US and International shipping addresses for equipment returns.