Table of contents
9Overview of this manual ...................................................................................................................
12Product documentation, IRC5 ..........................................................................................................
14How to read the product manual ......................................................................................................
15Network security ...............................................................................................................................
171 Safety
171.1 Introduction to safety information .........................................................................
181.2 General safety information ..................................................................................
181.2.1 Introduction to general safety information ....................................................
191.2.2 Safety in the robot system ........................................................................
201.2.3 Safety in collaborative operation ................................................................
221.2.4 Safety risks ............................................................................................
221.2.4.1 Safety risks during installation and service work on robots ..................
241.2.4.2 CAUTION - Hot parts may cause burns! ...........................................
251.2.4.3 Safety risks related to tools/work pieces ..........................................
261.2.4.4 Safety risks related to pneumatic systems ........................................
271.2.4.5 Safety risks with pressure relief valve ..............................................
281.2.4.6 Safety risks during operational disturbances .....................................
291.2.4.7 Risks associated with live electric parts ...........................................
311.2.4.8 Safety risks for collaborative robots ................................................
321.2.5 Safety actions .........................................................................................
321.2.5.1 Fire extinguishing ........................................................................
331.2.5.2 Emergency release of the robot arm ...............................................
341.2.5.3 Manually stopping or overriding the arm ..........................................
351.2.5.4 Brake testing ..............................................................................
361.2.5.5 Risk of disabling function "Reduced speed 250 mm/s" ........................
371.2.5.6 Handling of the FlexPendant ..........................................................
391.2.5.7 Work inside the working range of the robot .......................................
401.2.5.8 Signal lamp (optional) ...................................................................
411.2.6 Safety stops ...........................................................................................
411.2.6.1 What is an emergency stop? ..........................................................
421.2.6.2 What is a safety stop or protective stop? ..........................................
431.2.6.3 What is Cartesian speed supervision? .............................................
441.3 Safety signals and symbols .................................................................................
441.3.1 Safety signals in the manual ......................................................................
461.3.2 Safety symbols on product labels ...............................................................
521.4 Safety related instructions ..................................................................................
521.4.1 DANGER - Moving robots are potentially lethal! ............................................
531.4.2 DANGER - First test run may cause injury or damage! ...................................
541.4.3 DANGER - Make sure that the main power has been switched off! ....................
551.4.4 WARNING - The unit is sensitive to ESD! .....................................................
561.4.5 WARNING - Safety risks during handling of batteries .....................................
571.4.6 WARNING - Safety risks during work with gearbox lubricants (oil or grease) ......
592 Installation and commissioning
592.1 Introduction ......................................................................................................
602.2 Unpacking .......................................................................................................
602.2.1 Pre-installation procedure .........................................................................
642.2.2 Dimensions ............................................................................................
652.2.3 Working range ........................................................................................
682.2.4 Risk of tipping/stability .............................................................................
692.3 On-site installation ............................................................................................
692.3.1 Lifting the robot with lifting accessories .......................................................
722.3.2 Lifting the robot by two persons .................................................................
742.3.3 Orienting and securing the robot ................................................................
772.3.4 Manually releasing the brakes ...................................................................
Product manual - IRB 14000 5
3HAC052983-001 Revision: D
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Table of contents