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AV500
Datalogic AV500 User Manual
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PRODUCT REFERENCE GUIDE
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Table of Contents
Default Chapter
3
Table of Contents
3
Preface
9
About this Manual
9
Manual Conventions
9
Technical Support
10
Support through the Website
10
Reference Documentation
10
Warranty
10
End User License Agreement
11
Compliance
16
Laser Safety
16
Electrical Safety
16
Caution
16
LED Safety
16
White Light Illuminations
16
Power Supply
16
CE Compliance
16
EAC Compliance
17
Customs Union
17
FCC Compliance
17
Bureau of Indian Standards (BIS)
18
UL Listing
18
Laser Safety and Serial Labels
18
Handling
19
Introduction
21
About the Camera
21
General View
23
LED Indicators
24
AV500/AV900 Dimensions
25
Applications Overview
25
Applications
26
Stand Alone Presentation Scanning
26
Manual Presentation Scanning
26
Single or Multi-Unit Tunnels and Arrays
27
Airport Baggage Handling
27
Automated Parcel Sorting
27
Image Acquisition
28
AV500/AV900 Versions
31
HMI - Human Machine Interface
31
LED Functionality
32
The AV500/AV900 LED Boot Sequence
32
Green Spot
32
X-PRESS Functionality
33
Test Mode
34
Focus/Locate
35
Setup
35
Autolearn
35
Default Parameters
36
Accessories
37
Communication Ports
39
Discrete I/O
39
Trigger, Focusing and Position SENSOR Devices
40
Photoelectric Sensor
40
0LCC-75Xx Kit with DS2 Light Array
42
Position Sensor
43
DM3610 Dimensioner
44
Speed Sensors
45
Encoder (Tachometer)
45
Industrial Controllers
46
Industrial Connection Boxes
46
Sc5000
47
Mechanical Installation
48
Preparing for Mechanical Installation
48
General Mounting Guidelines
48
Mounting Structure Considerations
49
Maintaining Thermal Performance
49
Unpacking Instructions
49
Complete Installation Sequence
51
Mounting
51
Dimensions and Clearances
51
Physical Support Requirements
52
Vibration Limitations
52
Mounting and Positioning
53
Mounting Sequence
55
Installing the Deflection Mirror
57
Deflection Mirror Bracket Angles
58
Left Front and Right Front (15 Degrees)
60
Aligning the AV500/AV900 with Deflection Mirrors
60
EMK-380 Mounting
61
TRIGGER and Focusing Device Mounting
65
Electrical Installation
66
Preparing for Electrical Installation
66
Connecting an AV500/AV900 Camera
67
Typical Connection Block Diagrams
68
Single Head Stand Alone AV500/AV900
68
Single Head AV500/AV900 with Tachometer and Photoeye
69
Multiple Cameras Connected Via Syncnet in Primary/Secondary Controller Configuration
70
General Electrical Installation Guidelines
70
Connector Panel
71
Connecting a PC to the AV500/AV900
72
Power Connector Pin-Out Table (Custom Power Supply)
72
Selecting the Correct CBX Connection Box for Your Application
72
CBX510 Connection Box
73
Sync In/Sync out
74
Host Net/Image Net
74
Photoelectric Sensor Connections to CBX510
75
Photoelectric Sensor to CBX510 (NPN)
76
Photoelectric Sensor to CBX510 (PNP)
77
Encoder/Tachometer Wiring to CBX510
78
Encoder/Tachometer Wiring for NPN Output to CBX510
78
Encoder/Tachometer Wiring for PNP Output to CBX510
79
Digital Output Configuration from CBX510
80
Powered Outputs
81
Unpowered Outputs
81
Trigger and Focusing Device Wiring
82
Asi
82
DK503 - S-85 Position Sensor
83
LCC 75XX Light Curtain
84
Wiring from DM3610 CBX to AV500/AV900 CBX
84
Cbx100
85
Cbx800
86
Photoelectric Sensor Connections to CBX100/800
87
Photoelectric Sensor to CBX100 and CBX800 (NPN)
88
Photoelectric Sensor to CBX100/CBX800 (PNP)
89
AS1 Area Sensor to CBX100/CBX800 Connections
90
Light Curtain to CBX100/CBX800 Connections
90
Encoder/Tachometer Wiring to CBX100/CBX800
91
Encoder/Tachometer Wiring for NPN Output to CBX100/CBX800
91
Encoder/Tachometer Wiring for PNP Output to CBX100/CBX800
92
Serial Communication Wiring to CBX100/CBX800
93
RS232 with no Handshaking
93
RS422FD HOST (Full Duplex)
94
Relay Configuration for CBX100/800
94
Unpowered Outputs
95
Powered Outputs
96
Grounding
96
Check AV500/AV900 Installation
97
E-Genius
98
Getting Started
98
Prerequisites
98
Accessing E-Genius
99
To Change Your Pc's IP Address
100
To Log out of the E-Genius
100
E-Genius Basics
101
E-Genius Menu Tree
101
The Text Entry Tool
101
Getting Help
101
System Info
103
Device Details
104
Global Settings
109
Modify Settings
110
Operating Mode
111
Object Detection
127
Barcode Settings
131
Barcode Settings Table
132
Barcode Configuration
140
Single Label
142
Standard Multi-Label
144
Logical Combination
147
Logical Combination Rules
150
Code Collection
155
Advanced Decode
157
Communications
159
Protocol Index Examples
168
Configuration Host Message with Protocol Index
169
Output Format
171
Output Format | Standard Formatter
172
Output Format | Advanced Formatter
175
Advanced Formatter | Message Builder
177
Image Saving
180
Destination Settings
180
Image Settings
184
Time Synchronization
189
AV500 Device Settings
190
Understanding Packtrack
191
Device Information | Camera #N
192
Device Settings | Camera #N | Mounting
194
Packtrack Calibration Wizard
199
Device Settings | Camera #N | Imaging
206
Imaging Calibration Wizard
213
Subregion Wizard
220
Device Settings | Camera #N | Digital IO
222
Device Settings | Camera #N | Serial Port
226
Focus | Host Port Settings
226
Aux Port Settings
227
Device Settings | Camera #N | Ethernet
228
Ethernet | Host Port
228
Ethernet | Advanced Routing
229
Ethernet | Image Port
229
Device Settings | Camera #N | Logging
231
Advanced Logging
232
Diagnostics
236
Diagnostics | System Status
237
Diagnostics | System Health
244
Viewing Camera Images
247
Diagnostics | Input/Output Status
249
Diagnostics | Serial Comm Status
250
Diagnostics | Device Tracking
252
Diagnostics | Image Viewer
254
Diagnostics | Package Viewer
259
Package Details
260
Frame Details
261
Diagnostics | Multiple Camera Viewer
262
Diagnostics | Log Viewer
263
Diagnostics | Log Viewer (RTP)
264
Diagnostics | Conveyor View
265
Diagnostics | Network Diagnostics
267
Diagnostics | View Oncamera Storage
269
Diagnostics | Xpress Buttons
271
Diagnostics | Message Placing Wizard
274
Calibration
274
Verification Wizard
276
Utilities
277
Utilities | Advanced Cluster Configuration
278
Utilities | Backup/Restore Parameters
280
Utilities | Software Upgrade
283
Utilities | Download Logs
285
Utilities | Download Tools
286
Live Image Viewer
286
Packtrack Target (Letter) and (A4)
287
Utilities | Camera Reboot
288
Utilities | Help and Logout
289
Utilities | Help
289
Utilities | Logout
289
Trigger, Positioning and Focusing Device Setup
290
What You will Need
290
First-Time Startup
291
Understanding Datalogic Focusing Options
291
S-60 Photocell
291
AS1 Areascan
291
DL Light Curtain (LCC-75Xx AV7 Light Curtain)
291
S-85 Positioning Sensor
291
DM3610 Dimensioner
292
Setting up the S-60 Photocell
292
Setting up the AS1 Areascan
292
Setting up the DS2 Light Curtain
293
Setting up the S85 Photosensor
293
Setup and Calibration
296
Setting up the DM3610 Dimensioner
298
Preparation
299
Understanding DM3610 Focusing and AV500/AV900 System Orientation
299
Adjusting DM3610 Left Focus Offset
301
Adjusting Right Focus Offset
303
Adjusting Height Offset
305
Calibration
306
Review Mounting Drawing and Application Specifications
306
Software Update
306
E-Genius Calibration Presets
307
Operating Mode
307
Packtrack Calibration
307
Device Settings
308
Static Calibration
309
Online Calibration
315
Operating Mode
315
Other Camera Checks
318
Setting the AV500/AV900 to Communicate with Websentinel PLUS
318
Set up Your Image Destination
318
Set up the Image Saving Options
320
Define Transport Settings
321
Maintenance
322
Overview
322
Recommended Maintenance Frequency
323
Maintenance Tasks
323
Exterior Cleaning
323
Cleaning the Illumination / Camera Window
323
Cleaning the Deflection Mirror
324
Cleaning the Photoelectric Sensor
325
Cleaning the Tachometer
325
Tighten Mounting Hardware
326
Checking Camera System Connections
326
Verify Camera Operation
326
Verify Photoelectric Sensor Operation
326
Verify Tachometer Operation
327
Replacing the Fan
327
Replacing the SD Card
327
Technical Features
329
Technical Specifications
330
AV500 Reading Features
332
FOV Calculation
332
(AV500) 5 Megapixel Reading Diagrams
334
White Illumination 16 MM
335
16Mm F6 Application Example
336
White Illumination 25 MM
337
25Mm F8 Application Example
338
25Mm F7 Application Example
339
White Illumination 35 MM
340
35Mm F8 Application Example
341
AV900 9 Mega Pixel Read Charts
342
25 MM 1.1 PPE
342
Appendix A
346
APPENDIX A Standard Interconnection Diagrams INTRODUCTION
346
AV500, Distance Sensor, CBX510, Trigger and Tachometer
346
AV500, Light Curtain, CBX510, Trigger and Tachometer
347
Two Av500S, Distance Sensor, CBX510, CBX100, Trigger, Tachometer
349
Two Av500S, Light Curtain, CBX510, CBX100, Trigger, Tachometer
350
Two AV500, Light Curtain, Distance Sensor CBX510, CBX100, Trigger, Tachometer
351
Three Av500'S, Light Curtain, Distance Sensor CBX510, CBX100, Trigger, Tachometer
352
Three Av500'S, Light Curtain, Two Distance Sensors CBX510, CBX100, Trigger and Tach
353
Four Av500'S, Light Curtain, Two Distance Sensors CBX510, CBX100, Trigger, Tach
353
Ethernet/Ip Configuration in Reader
354
Appendix B
355
APPENDIX B Ethernet IP INTRODUCTION
355
I/O Controllogix Messaging Example
361
I/O Messaging Ladder Logic Example
364
On-Demand Messaging (Controllogix)
365
On-Demand Tag
365
Ethernet/Ip Object Models
365
Standard Objects
367
Identity Object (01HEX - 1 Instance)
367
Message Router Object (02HEX)
367
Assembly Object (04HEX - 4 Instances)
368
Connection Manager Object (06 HEX)
369
Common Services
370
TCP Object (F5HEX - 1 Instance)
370
Ethernet Link Object (F6 HEX - 1 Instance)
370
Vendor Specific Objects
371
Barcode Data Object (70 HEX - 1 Instance)
372
Discrete Input Data Object (71 HEX - 1 Instance)
373
Discrete Output Data Object (72 HEX - 1 Instance)
373
Appendix C
375
APPENDIX C AV500 Timing and Distance Diagrams
375
Fixed Focus Single Trigger Source
375
Focusing with a Light Curtain
376
Focusing with a Light Curtain and S85
377
Focusing with S85'S
378
Focusing with a Single DM3610
379
Focusing with a Dual DM3610 System
380
Focusing with S85'S
380
Appendix D
383
APPENDIX D BI-Directional Setup
383
Configuration of Bidirectional System
383
Prerequisites/Considerations
383
Bidirectional System Wiring
384
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Datalogic AV500 Specifications
General
Brand
Datalogic
Model
AV500
Category
Digital Camera
Language
English
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