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Datalogic AV500 User Manual

Datalogic AV500
388 pages
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AV500/AV900
PRODUCT REFERENCE GUIDE
2D CAMERAS

Table of Contents

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Datalogic AV500 Specifications

General IconGeneral
BrandDatalogic
ModelAV500
CategoryDigital Camera
LanguageEnglish

Summary

Preface

About This Manual

Provides advanced technical information for users, including connection, programming, maintenance, and specifications.

Manual Conventions

Explains the conventions used in the document, including symbols for notes, warnings, high voltage, laser, and ESD.

Technical Support

Support Through The Website

Details how to access Datalogic's website for services, technical support, datasheets, manuals, and software.

Reference Documentation

Lists related documentation for the AV500/AV900 camera system management.

Warranty

Outlines Datalogic's warranty terms for products, covering defects in materials and workmanship.

End User License Agreement

Compliance

Laser Safety

Details the product's conformity to IEC60825-1 and classification as a Class 2 laser product.

Electrical Safety

States conformity to European standards for electrical safety, EN 60950-1.

Caution

Warns against procedures other than specified ones to avoid hazardous laser light exposure.

LED Safety

Addresses LED illumination safety, stating emission according to IEC 62471, Risk Group 0.

White Light Illuminations

Specifies RISK GROUP 0 LED emission according to IEC 62471 for white light.

Power Supply

Indicates the product is intended for Qualified Personnel and requires a 24 VDC LPS power unit.

CE Compliance

States that CE marking indicates compliance with essential European directives.

EAC Compliance

Confirms CU Conformity certification, allowing the product to bear the Eurasian Mark of conformity.

FCC Compliance

Details FCC rules compliance and conditions for operation, including interference limits.

UL Listing

Shows UL and CB certification marks for electrical safety compliance.

Bureau Of Indian Standards (BIS)

States self-declaration conforming to IS 13252 (Part 1):2010.

Laser Safety and Serial Labels

Illustrates the location of laser safety labels and serial number information on the product.

Handling

CHAPTER 1 INTRODUCTION

ABOUT THE CAMERA

Describes the AV500/AV900 as a high-performance camera for automatic code identification on moving parcels.

APPLICATIONS OVERVIEW

Details the AV500/AV900 reading system's suitability for stationary presentation scanning and moving conveyor systems.

Image Acquisition

Explains the camera's integrated acquisition and decoding device, and its use of external sensors.

AV500/AV900 Versions

Lists available camera versions based on optical resolution, F-stop, and illumination color.

HMI – HUMAN MACHINE INTERFACE

Describes the external button for performing tasks without e-Genius, and LED indicators.

X-PRESS FUNCTIONALITY

Introduces the intuitive Human Machine Interface designed for ease of installation and maintenance.

CHAPTER 2 MECHANICAL INSTALLATION

PREPARING FOR MECHANICAL INSTALLATION

Provides a checklist for preparation before mounting any components, including reading instructions and confirming requirements.

Mounting Structure Considerations

Discusses providing a mounting structure and its required capabilities for proper scanning accuracy.

Maintaining Thermal Performance

Explains the need for thermal management and proper clearance for the unit's internal fan.

UNPACKING INSTRUCTIONS

Details the procedure for verifying and unpacking the camera and its accessories.

CHAPTER 3 ELECTRICAL INSTALLATION

PREPARING FOR ELECTRICAL INSTALLATION

Lists steps for preparation before electrical installation, including safety and review of drawings.

CONNECTING AN AV500/AV900 CAMERA

Provides a step-by-step sequence for installing a camera, including mechanical and electrical connections.

TYPICAL CONNECTION BLOCK DIAGRAMS

Illustrates common connection configurations for AV500/AV900 systems.

GENERAL ELECTRICAL INSTALLATION GUIDELINES

Offers precautions for installing, setting up, operating, and maintaining Datalogic products.

CONNECTOR PANEL

Describes the camera's connector panel and the function of each port for optimal performance.

CONNECTING A PC TO THE AV500/AV900

Explains how to connect a PC to the AV500/AV900 via Ethernet for initial setup.

POWER CONNECTOR PIN-OUT TABLE (CUSTOM POWER SUPPLY)

Provides pin-out details for the AV500/AV900 camera power connector for custom installations.

SELECTING THE CORRECT CBX CONNECTION BOX FOR YOUR APPLICATION

Guides the selection of the appropriate CBX connection box based on application requirements.

TRIGGER AND FOCUSING DEVICE WIRING

ASI

Details wiring instructions for the AS1 focusing device when used with the AV500/AV900.

DK503 - S-85 Position Sensor

Provides wiring instructions for the S-85 Position Sensor when used with the AV500/AV900.

LCC 75XX Light Curtain

Explains wiring for the Datalogic Light Curtain for focusing with the AV500/AV900.

Wiring from DM3610 CBX to AV500/AV900 CBX

Illustrates the necessary connections between a DM3610's CBX box and the camera's CBX box.

CBX100

CBX800

Photoelectric Sensor Connections to CBX100/800

Photoelectric Sensor to CBX100 and CBX800 (NPN)

Provides wiring diagram for connecting an NPN photoelectric sensor to CBX100/800.

Photoelectric Sensor to CBX100/CBX800 (PNP)

Provides wiring diagram for connecting a PNP photoelectric sensor to CBX100/800.

AS1 Area Sensor to CBX100/CBX800 Connections

Light Curtain to CBX100/CBX800 Connections

Encoder/Tachometer Wiring to CBX100/CBX800

Encoder/Tachometer Wiring for NPN Output to CBX100/CBX800

Wiring diagram for NPN output encoder/tachometer to CBX100/CBX800.

Encoder/Tachometer Wiring for PNP Output to CBX100/CBX800

Wiring diagram for PNP output encoder/tachometer to CBX100/CBX800.

Serial Communication Wiring to CBX100/CBX800

RS232 with No Handshaking

Wiring diagram for RS232 serial communication with no handshaking.

RS422FD HOST (Full Duplex)

Wiring diagram for RS422FD HOST (Full Duplex) serial communication.

Relay Configuration for CBX100/800

Unpowered Outputs

Powered Outputs

Grounding

CHAPTER 4 E-GENIUS

GETTING STARTED

Overview of e-Genius, its capabilities for configuration, diagnostics, and system monitoring.

Prerequisites

Lists the necessary computer, browser, and software requirements for setting up the camera.

Accessing e-Genius

Provides instructions on connecting to the camera via Ethernet and logging into the e-Genius interface.

e-Genius Basics

Covers the e-Genius menu tree, text entry tool, and help system for navigation and usage.

System Info

Displays basic camera system data, including cameras, devices, software version, and MAC address.

Global Settings

Allows configuration of global settings for the camera system and distribution to other cameras in the cluster.

Modify Settings

Provides access to various configuration menus for initial setup and later modifications.

Operating Mode

Sets physical parameters for the system, including encoder, trigger, and sensor attributes.

Object Detection

Configures minimum and maximum size parameters for objects (packages) in the system.

Barcode Settings

Defines barcodes to be read, no read, multiple read, and other message characteristics.

Communications

Sets up, edits, and configures user sockets or serial ports for scanning system communication.

Output Format

Formats messages for output, including standard and advanced code parameters.

Image Saving

Configures how and where system images are saved, including destination and saving criteria.

Time Synchronization

Synchronizes system time between devices for accurate tracking and logging.

AV500 DEVICE SETTINGS

Allows configuration of device-specific settings, including information, mounting, imaging, and connectivity.

DIAGNOSTICS

Diagnostics | System Status

Provides an overview of system running status, displaying statistics and information.

Diagnostics | System Health

Retrieves functional details on each camera in the array for troubleshooting.

Diagnostics | Input/Output Status

Checks if the PLC is seeing data from the camera's I/O, showing input and output status.

Diagnostics | Serial Comm Status

Views serial data from the camera and displays received serial messages.

Diagnostics | Device Tracking

Displays encoder/tachometer and trigger event information, including transmit points and sequence numbers.

Diagnostics | Image Viewer

Assesses image quality and verifies PackTrack calibration by viewing camera images.

Diagnostics | Package Viewer

Views and assesses package image quality and verifies PackTrack calibration.

Diagnostics | Multiple Camera Viewer

Allows viewing low resolution images from all system cameras simultaneously during a trigger cycle.

Diagnostics | Log Viewer

Views encoder/tachometer and trigger event information from the decoder.

Diagnostics | Log Viewer (RTP)

Views encoder/tachometer, trigger, and focusing event information from the Real Time Processor.

Diagnostics | Conveyor View

Displays a representation of packages currently on the conveyor.

Diagnostics | Network Diagnostics

Diagnoses network issues by performing PING and routing table checks.

Diagnostics | View OnCamera Storage

Views stored images on a particular camera within the system.

Diagnostics | Xpress Buttons

Sets up Xpress buttons functions for the system, including Decode Test, Focus, Setup, and AutoLearn.

Diagnostics | Message Placing Wizard

Helps place incoming messages (Protocol Index or Dimensioner) onto a package via calibration.

UTILITIES

Utilities | Advanced Cluster Configuration

Reorganizes cameras in a Tunnel/Array and allows repositioning of cameras.

Utilities | Backup/Restore Parameters

Downloads system parameters to a camera or saves them to a file.

Utilities | Software Upgrade

Loads new versions of the camera system software, including checking compatibility.

Utilities | Download Logs

Downloads system information logs to a PC for analysis.

Utilities | Download Tools

Provides links to tools for calibrating and testing the camera system, including targets.

Utilities | Camera Reboot

Allows resetting a specific camera, performing a camera power cycle.

Utilities | Help and Logout

Provides access to the online help system and options to exit e-Genius.

CHAPTER 5 TRIGGER, POSITIONING AND FOCUSING DEVICE SETUP

WHAT YOU WILL NEED

Lists essential items required for setup and calibration of AV500/AV900 and focusing devices.

FIRST-TIME STARTUP

Describes the self-diagnostic and LED tests performed on initial power-up.

UNDERSTANDING DATALOGIC FOCUSING OPTIONS

Explains various Datalogic focusing options available for AV500/AV900 systems.

CHAPTER 6 CALIBRATION

REVIEW MOUNTING DRAWING AND APPLICATION SPECIFICATIONS

Ensures equipment is correctly mounted per application drawings and specifications.

SOFTWARE UPDATE

Details the process for updating the AV500/AV900 CPU software by a trained technician.

e-Genius Calibration Presets

Confirms or modifies e-Genius settings and PC IP address before physical calibration.

PackTrack Calibration

Describes the procedure for PackTrack Mode calibration, including operating mode and encoder settings.

Static Calibration

Explains how to set up and calibrate the camera while the conveyor is stationary.

CHAPTER 8 TECHNICAL FEATURES

TECHNICAL SPECIFICATIONS

Provides detailed specifications including optical, scan engine, decoding, system, and communication features.

AV500 READING FEATURES

Details FOV calculation tables for AV500 application performance at different ranges and resolutions.

AV900 9 MEGA PIXEL READ CHARTS

Presents read charts for AV900 9MP cameras, showing range and read area for 1D codes.

CHAPTER 7 MAINTENANCE

OVERVIEW

Provides information on maintaining optimum performance and life for AV500/AV900 cameras.

RECOMMENDED MAINTENANCE FREQUENCY

Discusses maintenance task frequency based on application environment and equipment condition.

MAINTENANCE TASKS

Details specific maintenance tasks including exterior cleaning and component cleaning procedures.

APPENDIX A

STANDARD INTERCONNECTION DIAGRAMS INTRODUCTION

Introduces typical interconnection examples for AV500/900 configurations.

AV500, Distance Sensor, CBX510, Trigger and Tachometer

Illustrates a typical interconnection diagram for AV500 with distance sensor, CBX510, trigger, and tachometer.

AV500, Light Curtain, CBX510, Trigger and Tachometer

Shows a typical interconnection diagram for AV500 with light curtain, CBX510, trigger, and tachometer.

Two AV500s, Distance Sensor, CBX510, CBX100, Trigger, Tachometer

Illustrates interconnection for two AV500s with distance sensor, CBX510, CBX100, trigger, and tachometer.

Two AV500s, Light Curtain, CBX510, CBX100, Trigger, Tachometer

Shows interconnection for two AV500s with light curtain, CBX510, CBX100, trigger, and tachometer.

Two AV500, Light Curtain, Distance Sensor CBX510, CBX100, Trigger, Tachometer

Illustrates interconnection for two AV500s, light curtain, distance sensor, CBX510, CBX100, trigger, tachometer.

Three AV500’s, Light Curtain, Distance Sensor CBX510, CBX100, Trigger, Tachometer

Shows interconnection for three AV500s with light curtain, distance sensor, CBX510, CBX100, trigger, tachometer.

Three AV500’s, Light Curtain, Two Distance Sensors CBX510 and CBX100, Trigger and Tachometer

Illustrates interconnection for three AV500s, light curtain, two distance sensors, CBX510, CBX100, trigger, tachometer.

Four AV500’s, Light Curtain, Two Distance Sensors CBX510, CBX100, Trigger, Tachometer

Shows interconnection for four AV500s, light curtain, two distance sensors, CBX510, CBX100, trigger, tachometer.

APPENDIX B

ETHERNET IP INTRODUCTION

Introduces the EtherNet/IP protocol for communication with EIP enabled devices like PLCs.

ETHERNET/IP CONFIGURATION IN READER

Provides steps to enable Ethernet/IP configuration in the camera.

I/O CONTROLLOGIX MESSAGING EXAMPLE

Illustrates configuring a camera to communicate with a ControlLogix processor using I/O messaging.

ETHERNET/IP OBJECT MODELS

Describes different data types used in the object model, including standard and vendor-specific objects.

APPENDIX C

AV500 TIMING AND DISTANCE DIAGRAMS

Identifies distance/timing between sensors, dimensioners, and the AV500/AV900 camera.

Fixed Focus Single Trigger Source

Details distance measurements for a fixed focus setup with a single trigger source.

Focusing with a Light Curtain

Provides distance measurements for focusing using a light curtain.

Focusing with a Light Curtain and S85

Details distance measurements for focusing with a light curtain and S85 sensor combination.

Focusing with S85’s

Shows distance measurements for focusing configurations using S85 sensors.

Focusing with a Single DM3610

Provides distance measurements for focusing with a single DM3610 dimensioner.

Focusing with a Dual DM3610 System

Details distance measurements for focusing with a dual DM3610 system configuration.

APPENDIX D

BI-DIRECTIONAL SETUP

Explains how to set up bi-directional conveyor travel using AV500/AV900.

Prerequisites/Considerations

Lists requirements and considerations for setting up a bi-directional system.

Configuration of Bidirectional System

Provides steps to configure a bi-directional system by adding cameras and setting digital I/O.

Bidirectional System Wiring

Illustrates how to connect system components for a bi-directional setup.

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