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DACS-W
ISHIDA DACS-W User Manual
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CHECKWEIGHER
DACS-W
OPERATION MANUAL
No.
DAC-146-E
•
Do not carry out installation, operation, service, or
maintenance until tho
roughly understanding the content
s of
this manual.
•
Keep this manual a
vailable at
all times for i
nstallation,
operation, service, and maintenance.
2
Table of Contents
General
7
Table of Contents
7
Safety
13
Warning Indications: Types and Definitions
16
General Precautions to be Observed
17
Special Safety Precautions
19
Warning Labels
20
Warning Label Handling
20
Warning Label Location
20
Drive Power Shutdown and Indication
21
2 Introduction
23
Model Specifications
26
Terminology
26
Main Components
27
Unit Descriptions
28
Operation Outline
29
Installation
31
Summary
31
Installation Location & Environment
34
Power Source Connection
34
Remote Control Unit
35
Operation Panel
38
Key Functions
39
Indicator Lamp Functions
40
5 Normal Operations & Functions
41
Normal Operations & Functions
43
Correction after Data Entry and Setting
44
Data Entry
44
Data Entry Procedure
44
Operational Levels
45
Access Level Change
51
Changing to the Operator Level
51
Changing to the Site Engineer Level
52
Operator Level Functions
53
Zero Adjustment
53
Changing the Access Level
54
Preset Setting
54
Data Displays
55
Clear Batch Totals and Clear All Totals
56
Print
56
Print Sample
57
Printer
57
Preset Setting
59
Reference Weight
59
Site Engineer Level Functions
59
Lower Limit
60
Upper Limit
60
Product Length
61
Product Name
61
Product Code
62
Timing Setting
63
Metal Detection
64
Over Weight Accept
64
Dynamic Calibration
65
Preset Tare
65
Continuous N/G Count
67
Statistics and Print Setting
68
Total Items
68
Auto Printout
69
Batch Analysis
70
Batch Column Auto Printout
70
Batch: Total Count
71
Batch: Total Time
71
Auto Lots Total Time
72
Span Adjustment
73
6 Production
75
Production
77
Emergency Stop & Restart
78
Production
78
Outline of Production Sequence
79
Pre-Production Procedure
80
Checkweigher Production
81
Preset
81
Production Start and Stop
82
End Production
84
Cleanup Procedures
85
RCU Cleaning
88
Weigh and Infeed Conveyor Cleaning
89
8 Additional Functions
91
Installation Engineer Level Functional Configuration
94
Changing to the Installation Engineer Level
99
Installation Engineer Level Functions
100
Proper Weight Reject Direction
100
Rejector Direction Setting
100
Span Adjustment Print
100
Over Weight Reject Direction
101
Metal Detect Reject Direction
102
Under Weight Reject Direction
102
External 1 Reject Direction
103
External 2 Reject Direction
103
Double Item Reject Direction
104
Zero Error Reject Direction
104
Over Weight Output Signal
105
Proper Weight Output Signal
105
Under Weight Output Signal
106
External 1 Output Signal
107
Metal Detection Output Signal
107
External 2 Output Signal
108
Double Item Output Signal
109
Zero Error Output Signal
109
Output Signal 1 on Time
110
Output Signal 2 on Time
110
Output Signal 3 on Time
111
Output Signal 4 on Time
111
Reject Buzzer on Time
111
Continuous N/G Output Signal
112
Continuous N/G Stop
112
System Configuration Setting
113
Weight Display
113
Metal Detection
114
Printer
115
Reject Device
115
Dynamic Calibration
116
Tare Subtraction
116
Gap Control
117
Preset Copy
117
Preset Number Memorize
117
Date and Time Setting
118
Date Setting
119
Time Setting
119
Password Setting
120
Site Engineer Level (Level 1) Password Setting
120
Installation Engineer Level (Level 2) Password Setting
121
9 Periodic Maintenance
123
Daily Inspection
126
Inspection During Production
126
Periodic Inspection
126
Pre-Startup Inspection
126
Maintenance and Inspection Procedures
127
Printer Paper Replacement
127
Belt Tension Adjustment
129
Fuse Replacement
130
Replacing Battery for Memory Backup
132
Troubleshooting
135
Error Message Handling
138
Equipment Malfunction
140
11 Option
141
Direct Feedback Control(Pulse Signal)
143
Overview
143
2Control Pulse
144
Control Pulse
144
Fbc
144
Preset Parameters
144
Status Display
144
3FBC Target Weight
145
FBC Target Weight
145
4Sample Range
146
6FBC Unused Range
146
FBC Unused Range
146
Sample Range
146
7FBC Unused Range
147
8Sample Count
147
9Sample Interval
147
Sample Count
147
Sample Interval
147
10Fb
148
11Overrun Pulse
148
Error Message
149
Indirect Feedback Control(Trend Output)
149
Overview
149
System Configuration
149
Status Display
150
Fbc
151
Preset Parameters
151
2FBC Target Weight
152
3Sample Range
152
FBC Target Weight
152
Sample Range
152
4Sample Range
153
5FBC Unused Range
153
7Sample Count
153
8Sample Interval
153
FBC Unused Range
153
Sample Count
153
Sample Interval
153
Sample Range
153
9Trend Signal on Time
154
Trend Signal on Time
154
Error Message
155
Floating Ref. Wt. Revision
155
Overview
155
System Configuration
155
1Ref. Wt. Rev. Upper
157
2Ref. Wt. Rev. Lower
157
3Ref. Wt. Rev. Count
157
Preset Parameters
157
Ref. Wt. Rev. Count
157
Ref. Wt. Rev. Lower
157
Ref. Wt. Rev. Upper
157
4Ref. Wt. Rev. Alarm U.L
158
5Ref. Wt. Rev. Alarm L.L
158
Ref. Wt. Rev. Alarm L.L
158
Ref. Wt. Rev. Alarm U.L
158
Indirect Feedback Control(Pulse Output)
159
Overview
159
System Configuration
159
Status Display
160
Fbc
161
Preset Parameters
161
2FBC Target Weight
162
3Sample Range
162
FBC Target Weight
162
Sample Range
162
4Sample Range
163
5FBC Unused Range
163
7Sample Count
163
8Sample Interval
163
FBC Unused Range
163
Sample Count
164
Sample Interval
164
10Control Pulse Freq
165
Error Message
165
System Configuration
165
Metal Detection
166
Overview
166
Preset Parameters
166
1Ok-Upper Limit
167
2Ok-Lower Limit
167
Ok-Lower Limit
167
Ok-Upper Limit
167
Overview
167
Preset Parameters
167
Weighing Zones
167
1Ok-Over Wt. Rej. dir
168
Ok-Over Wt. Rej. dir
168
Reject Setting
168
2Ok-Under Wt. Rej. dir
169
3Ok-Over Wt. Signal
169
4Ok-Under Wt. Signal
169
Ok-Over Wt. Signal
169
Ok-Under Wt. Rej. dir
169
Ok-Under Wt. Signal
170
System Configuration
170
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ISHIDA DACS-W Specifications
General
Brand
ISHIDA
Model
DACS-W
Category
Measuring Instruments
Language
English
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