IX
IX.1
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
A
Air Box
Assembly View................................................... 2.13
Air Filter
Assembly View................................................... 2.13
Service .............................................................. 2.12
Air Intake Duct
Inspection.......................................................... 2.12
Assembly
Connecting Rod and Piston................................. 3.64
Assembly View (front) ............................................ 8.15
Authorization
Reflash.............................................................. 4.45
AWD
Break-Out Diagram .......................................... 11.34
Diagnosis .......................................................... 7.24
Operation .......................................................... 7.23
AWD/2WD Switch................................................ 11.12
AWD/2WD/Turf Switch ......................................... 11.13
B
Balance Shaft Installation ....................................... 3.67
Balance Shaft Removal / Inspection ........................ 3.50
Battery
Charging ........................................................... 2.29
Charging / Off Season Storage............................ 2.28
Installation ............................................... 2.30, 11.19
Load Test......................................................... 11.20
Maintenance ...................................................... 2.28
Removal.................................................. 2.29, 11.19
Tester .............................................................. 11.21
Bearing Carrier
Installation (front) ................................................. 7.4
Installation (rear) ..................................................7.8
Removal (front) ....................................................7.3
Removal (rear)..................................................... 7.6
Belt Inspection....................................................... 5.10
Belt Installation...................................................... 5.10
Belt Removal...........................................................5.9
Bleeding
Cooling System.................................................. 3.15
Body
Torque Specifications ......................................... 10.2
Body / Frame
Cab Frame Assembly ......................................... 10.3
Dash / Instruments ............................................. 10.5
Doors ................................................................ 10.4
Floor Rocker Panels ........................................... 10.9
Hood / Front Body .............................................. 10.6
Rear Bumper ................................................... 10.11
Rear Cargo Box / Fenders ................................ 10.10
Seats ................................................................ 10.8
Brake Disc
Replacement (Front)........................................... 9.24
Brake Light Switch ................................................11.11
Brakes
Bleeding / Fluid Change........................................ 9.8
Brake Burnishing Procedure .......................9.18, 9.27
Brake Fluid Inspection ........................................ 2.37
Brake Hose and Fitting Inspection ....................... 2.37
Brake Pad / Disc Inspection ................................ 2.37
Brake Pedal Installation ........................................ 9.7
Brake Pedal Removal ........................................... 9.7
Brakes Lock....................................................... 9.34
Caliper Assembly (Front) .................................... 9.22
Caliper Assembly (Rear) ..................................... 9.30
Caliper Assembly View (Front) ............................ 9.19
Caliper Assembly View (Rear)............................. 9.28
Caliper Disassembly (Front)................................ 9.20
Caliper Disassembly (Rear) ................................ 9.29
Caliper Inspection (Front).................................... 9.21
Caliper Inspection (Rear) .................................... 9.29
Disc Inspection (Front)........................................ 9.23
Disc Inspection (Rear) ........................................ 9.31
Disc Replacement (Front) ................................... 9.24
Disc Replacement (Rear).................................... 9.31
Disc Runout (Front) ............................................ 9.23
Hydraulic Brake System Operation ........................9.4
Master Cylinder Installation ................................... 9.6
Master Cylinder Removal...................................... 9.6
Overheating....................................................... 9.34
Pad Assembly / Installation (Front) ...................... 9.17
Pad Assembly / Installation (Rear) ....................... 9.26
Pad Inspection (Rear)......................................... 9.26
Pad Removal (Rear)........................................... 9.25
Pedal Vibration................................................... 9.34
Performance Issues ........................................... 9.34
Removal (Front) ................................................. 9.16
Special Tools ...............................................9.3, 10.2
Thickness (Front) ............................................... 9.17
Torque Specifications ........................................... 9.3
Troubleshooting Brake Noise .............................. 9.33
Break Even Test .................................................. 11.16
Break-In Period ....................................................... 2.3
Break-Out Diagram
AWD ............................................................... 11.34
Cooling System................................................ 11.35
Differential Circuit............................................. 11.39
EPS ................................................................ 11.36
Key On Power.................................................. 11.42
Lighting ........................................................... 11.37
Speed Sensor .................................................. 11.40
Starting System................................................ 11.38
Unswitched Power ........................................... 11.41
Bumper
Removal (front) ................................................ 10.12
Removal (rear)................................................. 10.13
C
Caliper
Installation (front) ............................................... 9.17
Installation (rear) ................................................ 9.26
Removal (front) .................................................. 9.16
Removal (rear)................................................... 9.25
Camshaft
Specifications .................................................... 3.36
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