IX.2
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
Sprocket Inspection............................................ 3.35
Camshaft Installation / Timing................................. 3.77
Camshaft Removal ................................................ 3.34
Camshaft Timing - Quick Reference ........................ 3.81
Cargo Box........................................................... 10.10
Removal.......................................................... 10.14
Carrier Bearing
Replacement (rear) .............................................. 7.7
Charging System
Stator Tests ..................................................... 11.16
Testing Flow Chart............................................ 11.18
Chassis / Main Frame ............................................ 10.7
Circuit Breaker Circuits ........................................ 11.30
Clutch Chart ............................................................ 5.3
Combustion Chamber Cleaning .............................. 3.40
Connecting Rod Assembly ..................................... 3.64
Connecting Rod Inspection .................................... 3.59
Console
Removal.......................................................... 10.15
Control Arm
Installation (rear) ................................................ 8.21
Replacement (rear) ............................................ 8.20
Conversion Table................................................... 1.19
Coolant
Drain / Fill .......................................................... 2.24
Coolant Temperature Sensor ................................ 11.24
Cooling System
Bleeding ............................................................ 3.15
Break-Out Diagram .......................................... 11.35
Coolant Level Inspection..................................... 2.22
Coolant Strength and Type.................................. 2.22
Coolant Temperature Sensor............................. 11.24
Hoses................................................................ 2.23
Pressure Test.............................................2.23, 3.12
Radiator Cap Test .............................................. 3.12
Specification ...................................................... 3.12
Cooling System Troubleshooting ............................ 3.87
CPS ..................................................................... 4.26
Crankcase Assembly ............................................. 3.68
Crankcase Disassembly / Inspection ....................... 3.48
Crankcase Inspection ............................................ 3.54
Crankshaft Bearing Journal .................................... 3.51
Crankshaft Installation ........................................... 3.66
Crankshaft Position Sensor
Replacement ..................................................... 4.27
Test ................................................................... 4.26
Crankshaft Position Sensor (CPS) .......................... 4.26
Crankshaft Removal / Inspection ............................ 3.51
CV Joint / Boot
Replacement (Outer) .......................................... 7.15
Cylinder / Piston Installation ................................... 3.65
Cylinder Head Assembly ........................................ 3.74
Cylinder Head Disassembly.................................... 3.38
Cylinder Head Inspection ....................................... 3.38
Cylinder Head Installation....................................... 3.76
Cylinder Head Removal ......................................... 3.37
Cylinder Head Warp............................................... 3.38
Cylinder Removal .................................................. 3.55
D
Dash
Removal (lower)............................................... 10.13
Removal (upper) .............................................. 10.13
Data Display
Definitions / Values ............................................. 4.31
Decal
Replacement ................................................... 10.16
Decimal Equivalent Chart ....................................... 1.22
Diagnostic Trouble Codes (ETC)............................. 4.34
Differential
Assembly........................................................... 6.23
Bushing Replacement ........................................ 6.21
Disassembly ...................................................... 6.20
Operation .......................................................... 6.18
Differential Circuit
Break-Out Diagram .......................................... 11.39
Digital Wrench
Communication Errors ........................................ 4.42
Data Display Definitions...................................... 4.31
Diagnostic Connector ......................................... 4.42
ECU Reprogramming ......................................... 4.45
Guided Diagnostics ............................................ 4.42
Overview ........................................................... 4.40
Serial Number.................................................... 4.43
Updates............................................................. 4.41
Drive Clutch
Cover Bushing ................................................... 5.17
Drive Shaft
Boot Inspection .................................................. 2.26
CV Joint Handling............................................... 7.14
Installation (Front) .............................................. 7.11
Removal (Front) ................................................. 7.10
Driven Clutch
Assembly........................................................... 5.27
Assembly View................................................... 5.22
Assembly View (non-EBS) .................................. 5.31
Bushing Service ................................................. 5.26
Disassembly ...................................................... 5.23
DTC ..................................................................... 4.34
E
ECU .......................................................................4.9
Replacement ..................................................... 4.45
EFI
Operation Overview..............................................4.8
Service Notes ...................................................... 4.4
Electrical
12v Receptacle ................................................ 11.32
AWD Coil......................................................... 11.32
Chassis Ground Point....................................... 11.33
Diagnostic Plug ................................................ 11.33
Fuse Box ......................................................... 11.29
Ignition Coil...................................................... 11.33
Service Notes .................................................... 11.3
Special Tools ..................................................... 11.3
Stator .............................................................. 11.15
Terminal Block ................................................. 11.32
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