Polaris 2015 RZR 900 Service Manual

IX.4
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
Fuel Pump / Fuel Filter........................................ 2.10
Fuel Tank Vent Line and Filter ............................. 2.10
Priming / Starting Procedure .................................4.8
Principal Components .......................................... 4.8
System Assembly View......................................... 4.5
Torque Specifications ........................................... 4.3
Troubleshooting ................................................. 4.39
Fuel Tank
Assembly View................................................... 4.15
Installation ......................................................... 4.18
Removal............................................................ 4.16
Fuse Box ............................................................ 11.29
Fuse Circuits ....................................................... 11.30
H
Half Shaft
Installation (rear) ................................................ 7.13
Removal (rear)................................................... 7.12
Headlight Switch...................................................11.11
Hood
Removal.......................................................... 10.13
I
Ignition Switch ..................................................... 11.12
Instrument Cluster ................................................. 11.4
Diagnostic Mode ................................................ 11.9
Information Display Area..................................... 11.6
Pinouts............................................................ 11.10
K
Key On Power
Break-Out Diagram .......................................... 11.42
Key-off Current Draw Test .................................... 11.20
Keys
Replacement .......................................................1.5
L
Leak-down Test ..................................................... 2.16
Lighting
Break-Out Diagram .......................................... 11.37
Lights
Dash LED Light................................................ 11.23
Headlights ....................................................... 11.22
Taillights .......................................................... 11.23
Lower Crankcase Preparation ................................ 3.68
Lower Dash
Removal.......................................................... 10.13
Lubrication
Front Gearcase .................................................. 2.20
Grease Points ...................................................... 2.8
Transmission ...............................................2.19, 6.2
M
Maintenance
50 - 500 Hour ....................................................... 2.5
Battery .............................................................. 2.28
Brake System .................................................... 2.37
Drive Shaft Boot Inspection ................................. 2.26
Pre-Ride - 50 Hour ............................................... 2.4
PVT Drying ........................................................ 2.25
Quick Reference Chart ......................................... 2.6
Shift Cable Inspection and Adjustment................... 2.9
Steering............................................................. 2.32
Valve Clearance Inspection................................. 2.16
Metric Bolt Torque Specification .............................. 1.20
Model Number Designation ......................................1.2
O
Oil Pressure Test ................................................... 3.20
Open Circuit Voltage Test ..................................... 11.20
P
Parking Brake
Adjustment (INT’L) ............................................. 9.11
Assembly View (INT’L)........................................ 9.10
Caliper (INT’L) ................................................... 9.12
Disc (INT’L)........................................................ 9.15
Inspection (INT’L)............................................... 9.11
Piston Disassembly / Inspection.............................. 3.56
Piston Removal ..................................................... 3.55
Piston Ring Inspection ........................................... 3.58
Piston Ring Installation........................................... 3.63
Piston Ring Installed Gap ....................................... 3.58
Piston Ring Removal / Inspection............................ 3.57
Piston to Cylinder Clearance .................................. 3.59
Plunging Joint / Boot
Replacement (Inner)........................................... 7.17
Polaris Mobile Digital Wrench (PMDW).................... 4.48
PPS...................................................................... 4.30
Location ............................................................ 4.30
Replacement ..................................................... 4.30
Test ................................................................... 4.30
Pre-Ride / Daily Inspection .......................................2.9
Prop Shaft
Installation ......................................................... 7.21
Removal............................................................ 7.20
Publication Numbers................................................1.4
PVT
Intake Cleaning .................................................. 2.25
Torque Specifications ........................................... 5.2
PVT System
Assembly.............................................................5.8
Break-in (Drive Belt / Clutches)............................ 5.10
Clutch Chart.........................................................5.3
Covers and Ducting Components ..........................5.6
Disassembly ........................................................5.7
Drive Belt Inspection........................................... 5.10
Drive Belt Installation .......................................... 5.10

Polaris 2015 RZR 900 Specifications

General

Brand	Polaris
Model	2015 RZR 900
Category	Utility Vehicle
Language	English