Polaris 2015 RZR 900 Service Manual

IX
IX.5
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
Drive Belt Removal............................................... 5.9
Drive Clutch Assembly........................................ 5.19
Drive Clutch Assembly View................................ 5.11
Drive Clutch Bearing........................................... 5.13
Drive Clutch Bushing Service .............................. 5.17
Drive Clutch Button to Tower Clearance ............... 5.14
Drive Clutch Disassembly ................................... 5.12
Drive Clutch Inspection ....................................... 5.16
Drive Clutch Moveable Sheave Inspection ........... 5.17
Drive Clutch Operation ......................................... 5.4
Drive Clutch Roller and Pin Inspection ................. 5.15
Drive Clutch Shift Weights................................... 5.14
Drive Clutch Spider Removal .............................. 5.15
Drive Clutch Spring ............................................ 5.12
Driven Clutch Assembly...................................... 5.33
Driven Clutch Disassembly ................................. 5.32
Driven Clutch Operation........................................ 5.5
Maintenance ........................................................ 5.5
Overheating Diagnostics..................................... 5.36
PVT Drying ........................................................ 2.25
Troubleshooting ................................................. 5.34
R
Radiator
Removal / Installation ......................................... 3.12
Radiator Cap
Pressure Test..................................................... 3.12
Radiator Fan ....................................................... 11.25
Radiator Inspection / Cleaning ................................ 2.24
Rear Bumper
Removal.......................................................... 10.13
Rear Fender
Removal.......................................................... 10.14
Reflash Authorization............................................. 4.45
Regulator............................................................ 11.15
Relay Circuits...................................................... 11.29
Relays ................................................................ 11.29
Rocker Panel
Removal.......................................................... 10.15
ROPS................................................................... 10.3
S
Seat ..................................................................... 10.8
Removal.......................................................... 10.12
Seat Belt
Switch ............................................................. 11.14
Shift Cable
Inspection and Adjustment .................................... 2.9
Shock
Compression Adjustment (FOX) .......................... 2.36
Removal / Installation ......................................... 8.24
Specifications (FOX)........................................... 8.25
Spark Plug
Service .............................................................. 2.31
Special Tools........................................................... 1.6
Brakes.................................................................9.3
Electrical ........................................................... 11.3
Engine................................................................. 3.3
Final Drive ........................................................... 7.2
Fuel System.........................................................4.3
PVT..................................................................... 5.2
Steering / Suspension...........................................8.2
Transmission ....................................................... 6.2
Specification
Crankshaft Bearing Journal................................. 3.51
Cylinder Head Warp ...................................3.38, 3.55
Cylinder Taper Limit............................................ 3.55
Valve Seat Contact Width.................................... 3.41
Valve Spring Free Length.................................... 3.38
Valve Stem ........................................................ 3.39
Valve Stem Diameter .......................................... 3.39
Wheel Toe-Out................................................... 2.33
Specifications
Brakes................................................................. 9.3
Cooling System.................................................. 3.12
Crankcase Fastener Torque ................................ 3.68
Transmission and Front Gearcase ....................... 2.19
Specifications, Engine............................................ 3.22
Speed Sensor ..................................................... 11.32
Break-Out Diagram .......................................... 11.40
Spring
Adjustment ........................................................ 2.35
Adjustment (FOX) .............................................. 2.35
Standard Bolt Torque Specification ......................... 1.20
Starter
Installation ....................................................... 11.26
Removal.......................................................... 11.26
Troubleshooting ............................................... 11.26
Starter Drive Installation ......................................... 3.72
Starter One-Way Clutch Assembly .......................... 3.47
Starter One-Way Clutch Disassembly...................... 3.46
Starter One-Way Clutch Inspection ......................... 3.45
Starting System
Break-Out Diagram .......................................... 11.38
Starter Solenoid ............................................... 11.27
Stator
Replacement ................................................... 11.15
Stator Cover Installation ......................................... 3.73
Stator Cover Removal............................................ 3.44
Stator Tests......................................................... 11.16
Steering
Assembly View (EPS)...........................................8.8
Assembly View (non-EPS) ....................................8.5
Inspection.......................................................... 2.32
Lower Steering Shaft Installation ......................... 8.12
Lower Steering Shaft Removal ............................ 8.12
Maintenance ...................................................... 2.32
Power Steering Unit Installation........................... 8.13
Power Steering Unit Removal.............................. 8.10
Steering Shaft Bearing Replacement ..................... 8.6
Steering Shaft Removal (non-EPS)........................ 8.6
Steering Wheel Removal (EPS)........................... 8.10
Steering Wheel Removal (non-EPS) ...................... 8.6
Upper Steering Shaft Installation ......................... 8.14
Upper Steering Shaft Removal ..............................8.9
Wheel Free-play................................................. 2.32
Steering / Suspension

Polaris 2015 RZR 900 Specifications

General

Brand	Polaris
Model	2015 RZR 900
Category	Utility Vehicle
Language	English