Polaris 2015 RZR 900 Service Manual

IX.6
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
Special Tools ....................................................... 8.2
Steering Rack
Replacement .......................................................8.3
Steering/Suspension
Torque Specifications ........................................... 8.2
Suspension ........................................................... 8.15
Ball Joint Installation........................................... 8.18
Ball Joint Removal.............................................. 8.18
Front Control Arm Replacement .......................... 8.16
Front Shock Assembly View................................ 8.23
Front Stabilizer Bar Replacement (50” only) ......... 8.19
Rear Shock Assembly View ................................ 8.23
Rear Stabilizer Bar Replacement......................... 8.22
Shock / Spring Replacement ............................... 8.24
Shock Removal / Installation ............................... 8.24
Spring Adjustment.............................................. 2.35
Spring Adjustment (FOX) .................................... 2.35
Suspension,
Compression Adjustment (FOX) .......................... 2.36
Switch
AWD/2WD/Turf ................................................ 11.13
Seat Belt.......................................................... 11.14
Switches
AWD/2WD ....................................................... 11.12
Brake Light .......................................................11.11
Gear Position ................................................... 11.13
Headlamp.........................................................11.11
Ignition ............................................................ 11.12
T
Tap / Drill Sizes (Metric) ......................................... 1.21
Tap / Drill Sizes (SAE)............................................ 1.21
Thermostat
Replacement ..................................................... 3.13
Throttle Body......................................................... 4.28
Throttle Pedal
Inspection.......................................................... 2.11
Tie Rod
Replacement .......................................................8.4
Tie Rod End
Inspection.......................................................... 2.32
Tire
Inspection.......................................................... 2.27
Pressure............................................................ 2.27
TMAP ................................................................... 4.25
Test / Replacement............................................. 4.25
Toe Adjustment ..................................................... 2.34
Torque Patterns, Engine Components .......................3.4
Torque Specifications
Body ................................................................. 10.2
Brakes.................................................................9.3
Final Drive ...........................................................7.2
Fuel System.........................................................4.3
PVT.....................................................................5.2
Steering / Suspension........................................... 8.2
Transmission ....................................................... 6.2
Transmission
Assembly........................................................... 6.25
Assembly View................................................... 6.32
Disassembly ...................................................... 6.14
Gear / Shaft / Bearing Inspection ......................... 6.24
Installation ......................................................... 6.11
Lubrication......................................................... 2.19
Lubrication Specifications ..................................... 6.2
Mounting and Torque Values ................................. 6.3
Output Shaft Backlash Procedure........................ 6.25
Removal.............................................................. 6.6
Shift Cable Adjustment ......................................... 6.5
Shift Cable Inspection........................................... 6.5
Shift Lever Installation .......................................... 6.4
Shift Lever Removal .............................................6.4
Snorkel Shaft Removal ....................................... 6.14
Special Tools ....................................................... 6.2
Torque Specifications ........................................... 6.2
Transmission Lubrication ......................................... 6.2
Transmission Switch ............................................ 11.13
Trouble Codes
Instrument Cluster (ETC) .................................... 4.34
Troubleshooting
Brake Noise ....................................................... 9.33
Fuel Injector....................................................... 4.11
Fuel System....................................................... 4.39
PVT................................................................... 5.34
Transmission Shifting Difficulty ............................ 6.36
Turf Solenoid....................................................... 11.31
U
Unswitched Power
Break-Out Diagram .......................................... 11.41
Upper Dash
Removal.......................................................... 10.13
V
Valve Cover Installation.......................................... 3.86
Valve Cover Removal............................................. 3.34
Valve Sealing Test ................................................. 3.75
Valve Seat Reconditioning...................................... 3.41
Valve Spring Free Length ....................................... 3.38
Valve Spring Removal............................................ 3.38
Vehicle Identification
Model Number Designation................................... 1.2
Vehicle Identification Number ................................... 1.2
VIN......................................................................... 1.2
Voltage Drop Test ................................................ 11.26
Voltage Regulator ................................................ 11.15
W
Water Pump
Installation ......................................................... 3.18
Removal............................................................ 3.16
Service .............................................................. 3.16
Water Pump Housing Removal ............................... 3.45
Wheel Alignment ................................................... 2.33

Polaris 2015 RZR 900 Specifications

General

Brand	Polaris
Model	2015 RZR 900
Category	Utility Vehicle
Language	English