Polaris RZR XP Turbo User Manual

9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
1.11
ITEM
TORQUE
Stator Cover Screws
9 ft-lb (12 Nm)
Steering Tilt Shock Fastener 7 ft-lb (10 Nm)
Steering Column Mounting Fasteners 40 ft-lb (54 Nm)
Steering Rack Mounting Bolts 16 ft-lbs (22 Nm)
Steering Shaft to EPS Unit 25 ft-lb (34 Nm)
Steering Shaft to Steering Rack 50 ft-lb (68 Nm)
Steering Wheel Nut 65 ft-lbs (88 Nm)
Suspension Control Module (SCM) Fasteners 8 ft-lb (11 Nm)
Taillight Mounting Nuts 24 in-lb (3 Nm)
Terminal Block Nuts
30 in-lb (3 Nm)
Thermostat Cover Bolts
7 ft-lb (10 Nm)
Throttle Body / ETC Bolts 7 ft-lb (10 Nm)
Throttle Pedal Mounting Fasteners 8 ft-lb (11 Nm)
Tie Rod End to Knuckle
30 ft-lbs (41 Nm) + 90°
Tie Rod Jam Nuts
14 ft-lbs (19 Nm)
TMAP Fastener
7 ft-lb (10 Nm)
Trailing Arm to Frame Bolts 70 ft-lb (95 Nm)
Trailing Arm to Bearing Carrier Fasteners 42 ft-lb (54 Nm)
Transmission
Bell Crank Nut
18 ft-lb (24 Nm)
Case Screws
20 ft-lbs (27 Nm)
Drain/FIll Plugs 14 ft-lbs (19 Nm)
Isolator Bolt (rear) 33 ft-lb (45 Nm)
Rear Mount to Frame
22 ft-lb (30 Nm)
Park Flange Screws 10 ft-lb (14 Nm)
Sector Gear Cover
12 ft-lb (16 Nm)
Snorkel Tube Locking Screw 10 ft-lb (14 Nm)
Turbo Actuator Rod Heim Joint Fasteners
7 ft-lb (10 Nm)
Turbo Boost Control Valve Bolts
8 ft-lb (11 Nm)
Turbo Mounting Bolts 18 ft-lb (24 Nm)
Turbo Oil Banjo Bolt 33 ft-lb (45 Nm)
Turbo Oil Drain Tube Fasteners
11 ft-lb (15 Nm)
Turbo Oil Line Clamps 35 in-lb (4 Nm)
Valve Cover Bolts
7 ft-lbs (10 Nm)
Visor Mounting Screws 8 ft-lb (11 Nm)
Voltage Regulator Fasteners 8 ft-lb (11 Nm)
Water Pump Impeller
Impeller
7 ft-lb (10 Nm)
(Apply Loctite® 204™ to bolt threads)
Cover Bolts
7 ft-lb (10 Nm)
(Apply Loctite® 204™ to bolt threads)
Wheel Lug Nuts 120 ft-lbs (163 Nm)
GENERAL INFORMATION
1

Polaris RZR XP Turbo Specifications

General

Brand	Polaris
Model	RZR XP Turbo
Category	Offroad Vehicle
Language	English