Polaris RZR XP Turbo User Manual

6.8
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
4. Install new foam seal ( PN 5813708) around
crankshaft snout prior to installing PVT inner cover.
Loosely install fasteners retaining inner cover to the
transmission and engine/trans joint.
NOTE
The acrylic adhesive/sticky side of the foam seal should
adhere to the inner cover.
5. Loosely install the three allen screws
2!
retaining
inner cover to engine and three bolts
2@
retaining
inner cover to engine.
6. Torque PVT inner cover fasteners in sequence to
specification.
TORQUE
PVT Inner Cover Fasteners:
STEP 1: Torque to 37 ft-lb (50 Nm)
STEP 2: Torque to 10 ft-lb (14 Nm)
STEP 3: Loosely install bolts by hand
STEP 4: Torque to 37 ft-lb (50 Nm)
STEP 5: Torque to 50 ft-lb (68 Nm)
STEP 6: Torque to 37 ft-lb (50 Nm)
7. Install the primary clutch, belt and secondary clutch.
Install snap ring on transmission input shaft before
installing secondary clutch mounting bolt. Torque
fasteners to specification.
TORQUE
Primary Clutch Bolt:
96 ft-lb (130 Nm)
Secondary Clutch Bolt:
43 ft-lb (58 Nm)
8. Install PVT hoses and outer PVT cover. Torque
fasteners to specification.
TORQUE
Hose Clamps:
35 in-lb (4 Nm)
Outer PVT Cover Fasteners:
35 in-lb (3 Nm)
9. Connect the starter wiring. Torque fasteners to
specification.
TRANSMISSION

Polaris RZR XP Turbo Specifications

General

Brand	Polaris
Model	RZR XP Turbo
Category	Offroad Vehicle
Language	English