6
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
6.9
TORQUE
Starter Cable Nuts:
30 in-lb (3 Nm)
10.Install throttle body / intake manifold assembly.
Tighten clamps retaining intake manifold to engine.
Install lower manifold mounting bolt (to trans mount
bracket). Torque fasteners to specification.
TORQUE
Intake Manifold Clamps:
6 ft-lb (8 Nm)
Lower Intake Manifold Mounting Fasteners:
20 ft-lb (27 Nm)
11. Install two fasteners retaining the engine heat shield
above O2 sensor. Torque heat shield fasteners to
specification.
TORQUE
Heat Shield Fasteners:
8 ft-lb (11 Nm)
12.Install the three fasteners retaining the muffler to the
exhaust pipe. Torque fasteners to specification.
TORQUE
Exhaust Pipe to Muffler Fasteners:
26 ft-lb (35 Nm)
13.Connect O2 sensor harness.
14.Install the shock access panel. Torque fastener to
specification.
TORQUE
Shock Access Panel:
35 in-lb (4 Nm)
15.Install zip ties retaining fuel lines and harnesses to
intake manifold.
16.Connect harness going to TBAP, both TMAP sensors,
CPS, coolant temp sensor, Trans switch, speed
sensor, injectors, ETC.
17.Connect the fuel supply and return hoses at the fuel
rail.
18.Install the two hoses going to charge air cooler.
19.Install air box and engine air intake. Torque fasteners
to specification.
TORQUE
Air Box Mounting Fasteners:
8 ft-lb (11 Nm)
Intake Clamps:
49 in-lb (6 Nm)
20.Install cargo box brackets, exhaust shields on
passenger side and wire/hose clamps on driver’s
side. Torque fasteners to specification.
TORQUE
Cargo Box Bracket Fasteners:
8 ft-lb (11 Nm)
21.Install cargo box. Torque fasteners to specification.
TORQUE
Cargo Box Fasteners:
8 ft-lb (11 Nm)
22.Install rear cab frame. Torque fasteners to
specification.
TORQUE
Cab Frame Fasteners:
40 ft-lb (54 Nm)
23.Install rear fascia. Torque fasteners to specification.
TORQUE
Rear Fascia Fasteners:
8 ft-lb (11 Nm)
TRANSMISSION
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