Polaris RZR XP Turbo User Manual

6.16
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
NOTE
Refer to the exploded view at the end of this chapter as
a reference.
1. Install the idler shaft
k
and reverse shaft
j
together
into the case.
2. Install the transmission input shaft
h
into the case.
3. Install idler gear assembly
g
.
4. Install rear output shaft assembly
f
.
5. Assemble the shift shaft rail if previously
disassembled.
NOTE
Both shift forks need to be orientated the same way, so
that the shift fork pins are both offset to the same side
of the rail.
6. Install the shift shaft rail
s
and shift forks into the
transmission housing as an assembly. Be sure the
shift forks are engaged into the engagement dogs.
NOTE
Shift fork pins should be offset towards the input shaft
as shown.
7. Inspect the shift drum for any damage or wear.
Inspect the splines of the shift drum.
8. Install the shift drum into the transmission housing.
Lift up on the shift shaft rail and move the rail
assembly towards the shift drum to allow the shift fork
ends to be installed into the shift drum.
9. Apply a continuous bead of Crankcase 3 Bond
Sealant (PN 2871557) to left-hand transmission
mating surface.
10.Install the transmission case cover and retaining
bolts. Torque bolts to specification.
TORQUE
Transmission Case Bolts:
20 ft-lbs (27 Nm)
11. Thoroughly clean the shift shaft housing.
TRANSMISSION

Polaris RZR XP Turbo Specifications

General

Brand	Polaris
Model	RZR XP Turbo
Category	Offroad Vehicle
Language	English