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8.46

9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual

10. Remove and properly dispose of the oil from the

shock body.

NOTE

Insert the IFP Tool (PS-45908) and cycle the Internal

Floating Piston (IFP) a few times to purge the shock oil

from the reservoir.

11. Remove the floating piston from the shock reservoir

using the IFP Tool (PS-45908).

12. Clean and inspect ALL parts and replace as needed.

NOTE

Seal kits are available and should be installed at this

time if seals or O-rings are damaged or worn.

13. Use the appropriate shock rod holding tool and a

vise to mount the shock rod vertically with the

threaded end upward.

Front Shock Rod Holding Tool: 2872429

Rear Shock Rod Holding Tool: PU-50931

14. Using an 11/16" socket, remove the nut retaining the

valve stack and piston.

NOTE

Keep the rebound and compression valve stacks in the

order they were removed. If unsure of order, refer to

“Shock Valving” under the “Shock Service Information”

provided earlier in this section.

15. Place the valve stack on a clean shop towel in order

of removal.

16. Inspect the valves for kinks, waves, pits or foreign

material.

17. Inspect the piston wear band and replace if damaged

or worn.

18. Use the appropriate shock body holding tool to

properly secure the shock assembly into a vice for

service.

Front Shock Body Holding Tool: PU-50979

Rear Shock Body Holding Tool: PU-50938

STEERING / SUSPENSION

Polaris RZR XP Turbo User Manual

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