04/2016
2-16
Phaser 4600/4620/4622 Printer Service Manual
04-100-00, 04-110-00
Revised
2 Status Indicator RAPS
04-100-00 Tray 2 Lift Error RAP
04-100-00 Tray 2 Stack Height Sensor did not change state within 13 seconds of
BSD-Reference: WD 3
Initial Actions
• Remove and replace Tray 2.
• Check for obstructions blocking bottom plate movement.
Procedure
WARNING
Switch off the electricity to the machine. Disconnect the power cord from the customer
supply while performing tasks that do not need electricity. Electricity can cause death or
injury. Moving parts can cause injury.
Check Tray bottom plate linkage and sector gear condition. Use an alternate Tray, if available,
to test lift operation.The Tray is undamaged.
YN
Replace the Tray.
Check Tray 2 pick assembly (PL 8.15) motion. Pick assembly motion is good.
YN
Repair improper pick assembly motion.
Check the Lift Gear, PL 4.10. The gear is undamaged and properly installed.
YN
Replace the Lift Gear, REP 7.8.
Test Lift Motor operation. The Lift Motor rotates.
YN
Remove the Right Cover (REP 28.2), reseat CN11 on the MCU Board, then retest. The
Lift Motor rotates.
YN
Remove the MCU Board and reseat P/J49 on the Lift Motor, then retest. The Lift
Motor rotates.
YN
Replace the Lift Motor, REP 7.7, then retest. The Lift Motor rotates.
YN
Replace the MCU Board, REP 3.4.
Reassemble and perform SCP 6 Final Actions.
Reassemble and perform SCP 6 Final Actions.
Reassemble and perform SCP 6 Final Actions.
Replace these components in order until the error is corrected.
1. Tray
2. Tray 2 Stack Height Sensor, PL 8.50 Item 25
3. MCU Board, REP 3.4
04-110-00 Tray 6 Lift Error RAP
04-110-00 Tray 6 Stack Height Sensor did not change state within 13 seconds of Lift Motor activation.
BSD-Reference: WD 13
Initial Actions
• Remove and replace Tray 6.
• Check for obstructions blocking bottom plate movement.
• Reorder Feeder position to isolate the problem.
Procedure
WARNING
Use safe handling procedures when removing the module. Refer to GP 15. The module
is heavy.
WARNING
Switch off the electricity to the machine. Disconnect the power cord from the customer
supply while performing tasks that do not need electricity. Electricity can cause death or
injury. Moving parts can cause injury.
Cycle system power. The error message is displayed.
YN
Complete.
Check Tray bottom plate linkage and sector gear condition. Use an alternate Tray to test lift
operation.The Tray is undamaged.
YN
Replace the Tray.
Check the Pick Assembly (PL 8.20) motion. Pick assembly motion is good.
YN
Repair improper pick assembly motion.
Select dC330 code 07-650. The sensor is operational (high/low).
YN
Repair or replace the Stack Height Sensor, REP 7.37.
Check the Lift Gear, PL 8.35 Item 4. The gear is undamaged and properly installed.
YN
Replace the Lift Gear, REP 7.8.
Remove the IOT, Tray 3, 4 and 5 from the Feeder. Reassemble the system using a different
feeder in the Tray 6 position. The error message changes to the new feeder position.
YN
Check the IOT Lower Option Harness. The harness is undamaged.
YN
Replace the Lower Option Harness, REP 10.5.
Replace the MCU Board, REP 3.4.
A
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