Allen-Bradley Kinetix 5500

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206 Rockwell Automation Publication 2198-UM001I-EN-P - May 2019

Appendix A Interconnect Diagrams

Figure 105 - Kinetix 5500 Capacitor Module Block Diagram

RELAY+

RELAY-

24V+

24V-

DC-

DC+

1360 μF

DC Bus

Connector

24V Control Power

Module Status

Connector

(NO relay output)

Status Indicator

SMPS

Protection

Precharge

Capacitor Bank

Relay K1

Relay K2

Fuse F2

Chassis

Main Page

Default Chapter3
- Table of Contents3
Preface11
- Summary of Changes11
- Access the Attachments12
- Additional Resources12
- Conventions Used in this Manual12
Chapter 1 About the Kinetix 5500 Servo Drive System15
Start15
- Drive Hardware and Input Power Configurations17
- Motor Feedback and Feedback-Only Configurations22
- Typical Communication Configurations23
- Safe Torque-Off Configurations26
  - Hardwired Safety Configuration26
  - Integrated Safety Configurations27
- Catalog Number Explanation29
- Agency Compliance30
Plan the Kinetix 5500 Drive System Installation31
Chapter 2 System Design Guidelines32
- AC Line Filter Selection33
- Transformer Selection34
- Circuit Breaker/Fuse Selection34
- 24V Control Power Evaluation37
- Contactor Selection37
- Passive Shunt Considerations38
- Enclosure Selection39
- Minimum Clearance Requirements40
- Electrical Noise Reduction41
Chapter 350
- Zero-Stack Tab and Cutout50
- Shared-Bus Connection System51
- Single-Axis Configurations52
- Multi-Axis Configurations52
- Determine Mounting Order50
- Drill-Hole Patterns53
- Mount Your Kinetix 5500 Drive60
- Kinetix 5500 Connector Data62
Chapter 463
- Module Status Connector Pinout63
- Safe Torque-Off Connector Pinout63
- Input Power Connector Pinouts64
- DC Bus and Shunt Resistor Connector Pinouts64
- Digital Inputs Connector Pinouts65
- Ethernet Communication Connector Pinout65
- Motor Power, Brake, and Feedback Connector Pinouts66
- Motor Feedback Connector Pinout66
- Understand Control Signal Specifications67
- Feedback Specifications70
  - Absolute Position Feature71
- Safe Torque-Off Safety Features72
  - Servo Drives with Hardwired Safety72
  - Servo Drives with Integrated Safety72
- Basic Wiring Requirements74
Chapter 5 Routing the Power and Signal Cables74
- Determine the Input Power Configuration75
  - Grounded Power Configurations75
  - Ungrounded Power Configurations77
- Ground Screw Settings78
- Remove the Ground Screws in Select Power Configurations79
- Ground the Drive System80
  - Ground the System Subpanel80
  - Ground Multiple Subpanels81
- Wiring Requirements82
- Wiring Guidelines83
- Wire the Power Connectors84
  - Wire the 24V Control Power Input Connector84
  - Wire the Input Power Connector85
- Wire the Digital Input Connectors86
  - Wire the Safe Torque-Off Connector86
  - Wire the Digital Inputs Connector87
- Wire Kinetix VP Motors and Actuators87
- Wire Other Allen-Bradley Motors and Actuators92
- Capacitor Module Connections104
- External Passive-Shunt Resistor Connections105
- Ethernet Cable Connections106
Configure and Start the Kinetix 5500 Drive System107
Chapter 6 Understand the Kinetix 5500 Display108
- Menu Screens109
- Setup Screens110
- Startup Sequence112
- Configure the Drive113
  - Set the Network Parameters113
- Studio 5000 Logix Designer113
  - Version History113
  - Install the Kinetix 5500 Add-On Profile114
- Configure the Logix 5000 Controller115
  - Configure the Kinetix 5500 Drive118
  - Configure the Motion Group128
- Configure Feedback-Only Axis Properties129
- Configure Induction-Motor Frequency-Control Axis Properties130
- Configure SPM Motor Closed-Loop Control Axis Properties138
- Download the Program142
- Apply Power to the Kinetix 5500 Drive143
  - Applying Power after Changing Input Voltage Range143
- Understand Bus-Sharing Group Configuration144
  - Bus-Sharing Group Example145
  - Configure Bus-Sharing Groups146
- Test and Tune the Axes148
  - Test the Axes148
  - Tune the Axes150
- Safety Precautions155
Chapter 7 Interpret Status Indicators156
- Display Interface156
- Fault Code Overview156
- Fault Codes157
- Kinetix 5500 Drive Status Indicators158
- Kinetix 5500 Capacitor Module Status Indicators159
- General Troubleshooting159
- Logix 5000 Controller and Drive Behavior161
Before You Begin165
Chapter 8 Remove and Replace Kinetix 5500 Servo Drives166
- Remove Power and All Connections166
- Remove the Servo Drive167
- Replace the Servo Drive167
- Start and Configure the Drive168
- Certification169
Chapter 9170
- Important Safety Considerations170
- Category 3 Requirements According to ISO 13849-1170
- Stop Category Definition170
- Performance Level (PL) and Safety Integrity Level (SIL)170
- Description of Operation171
  - Fault Codes172
- Probability of Dangerous Failure Per Hour173
- Safe Torque-Off Connector Data173
- Wire the Safe Torque-Off Circuit174
  - Safe Torque-Off Wiring Requirements174
- Safe Torque-Off Feature175
  - Safe Torque-Off Feature Bypass175
  - Cascade the Safe Torque-Off Signal176
- Safe Torque-Off Specifications176
- Certification177
Chapter 10178
- Important Safety Considerations178
- Safety Application Requirements178
- Category 3 Requirements According to ISO 13849178
- Stop Category Definition179
- Performance Level (PL) and Safety Integrity Level (SIL)179
- Description of Operation179
  - STO State Reset179
  - Fault Codes180
- Probability of Dangerous Failure Per Hour181
- Safe Torque-Off Feature181
- Out-Of-Box State182
  - Out-Of-Box State Support182
- Understand Integrated Safety Drive Replacement183
- Replace an Integrated Safety Drive in a Guardlogix System184
  - Configure Only When no Safety Signature Exists185
  - Configure Always185
- Motion Direct Commands in Motion Control Systems186
- Safe Torque-Off Specifications192
Appendix A Interconnect Diagram Notes193
Interconnect Diagrams193
- Power Wiring Examples194
  - Single-Axis Drive Wiring Examples194
  - Bus-Sharing Wiring Examples196
- Shunt Resistor Wiring Example198
- Kinetix 5500 Servo Drive and Rotary Motor Wiring Examples199
- Kinetix 5500 Drive and Linear Actuator Wiring Examples201
- System Block Diagrams205
Appendix B before You Begin208
- Configure Logix 5000 Controller Communication209
- Inhibit Feedback Only Axis210
Upgrade the Drive Firmware208
- Upgrade Firmware211
- Verify the Firmware Upgrade215
Appendix C Shared-Bus Configurations217
- Shared AC Configurations218
- Shared DC Configurations218
- Shared AC/DC Configurations220
- Shared AC/DC Hybrid Configurations221
Size Multi-Axis Shared-Bus Configurations217
- Power-Sharing Sizing Examples222
- Control Power Current Calculations224
  - Kinetix 5500 System Current Demand Example225
- Energy Calculations226
Motor Control Feature Support227
Appendix D Frequency Control Methods228
- Basic Volts/Hertz229
- Basic Volts/Hertz for Fan/Pump Applications230
- Sensorless Vector231
- Current Limiting for Frequency Control232
- Stability Control for Frequency Control235
  - Enable the Stability Control Feature236
- Skip Speeds237
  - Multiple Skip Speeds238
- Flux up239
  - Flux up Attributes240
  - Configure the Flux up Attributes241
- Current Regulator Loop Settings242
- Motor Category242
  - Motor Tests and Autotune Procedure244
  - Motor Analyzer Category Troubleshooting245
- Selection of Motor Thermal Models248
  - Generic Motors248
  - Thermally Characterized Motors249
- Speed Limited Adjustable Torque (SLAT)250
- Motor Overload Retention256
- Phase Loss Detection257
- Velocity Droop260

Allen-Bradley Kinetix 5500 - Page 206

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