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ComAp InteliDrive Lite Reference Guide
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InteliDrive Lite, SW
version 1
.9
ID
-FLX-Lite-1.9
r1
Referenc
e Guide.pdf
,
©
Com
Ap
–
August 2015
20
3.2.2
Components
Accessories
Description
Optional / Obligator
y
ID
-FLX-Lite
InteliDrive-Lite c
entral unit
Obligatory
Communication plug
-
in
IL
-NT RS232
RS232 comm
unication card
Optional plug-
in
IL
-NT 232/485
Combined comm
unication card
Optional plug-
in
IL
-NT S-USB
USB comm
unication card
Optional plug-
in
IB
-Lite
Ethernet/Internet interf
ace
Optional plug-
in
IL
-
NT
-G
PRS
GSM/GPRS m
odem
Optional plug-
in
Extension plug-
in
IL
-NT AOUT
8
8 AOUT Gauge dri
ver card
Optional plug-
in
IL
-NT AIO
4xAIN + 1x AOUT
Optional plug-in
IL
-NT IO1
4xBIN + 4xAOUT
Optional plug-
in
IL
-NT BIO8
8x BIN or BOUT
Optional plug-
in
External modules
IL
-NT RD
Remote displa
y
Optional external
IGL-RA15
Remote annunciat
or
Optional external
IB
-
NT
Comm
unication module (3G
, Ethernet)
Optional external
3.3
Termina
l diagram an
d dimension
19
21
Table of Contents
Default Chapter
2
Table of Contents
2
1 Document Information
11
Clarification of Notation
12
Text
12
Conformity Declaration
12
2 System Overview
13
What Describes this Manual
13
Warnings
13
General Description
13
Configurability and Monitoring
14
Open Connection from Liteedit
14
Open Connection from Web Browser
16
Open Connection from Winscope
17
Applications Overview
18
Single Applications
18
3 Installation
19
Mounting
19
Package Contents
19
Software Package
19
Components
20
Terminal Diagram and Dimension
20
Extension Plug-In Modules
22
Extension Plug-In Modules Installation
22
Il-Nt Aout8
22
Examples of Default Analog Output Curves
22
Il-Nt Aio
24
Il-Nt Io1
25
Il-Nt Bio8
25
Communication Modules
26
Il-Nt Rs232
26
Il-Nt Rs232-485
27
Il-Nt S-Usb
27
IB-Lite
28
Il-Nt Gprs
29
Remote Modules
30
Il-Nt Rd (Sw)
30
Igl-Ra15
32
Ib-Nt
33
4 Putting It into Operation
34
How to Install
34
Grounding
34
Wiring
34
Power Supply
34
Power Supply Fusing
35
Binary Output Protections
36
Magnetic Pick-Up
36
Analog Inputs
37
Table of Controller Analog Inputs
37
Table of Analog Inputs Options
38
Connection of Intelidrive Lite Analog Inputs
40
Current Output Transducers
41
Analog Input Extension Measurement (0 - 70V, 4 - 20Ma)
41
Binary Inputs and Outputs
43
Analog Outputs
44
Default Analog Output Curves
44
Remote Modules - CAN Bus Connection
45
Connection Rules
45
5 Operator Guide
46
Front Panel Elements
46
Init Screens
48
Init Screen
48
Firmware Screen
48
Languages Screen
48
User Interface Screen
48
Display Menus
49
Switching between User and Engineer Menus
49
How to Select the Engine Mode
49
How to View Measured Data
49
How to View and Edit Setpoints
49
How to Change the Display Contrast
49
How to Check Software Revision
49
How to Check the Serial Number and Choose Interface
50
How to Change Language
50
How to Find Active Alarms
50
How to List History Records
51
MEASUREMENT Screens Description
51
Main Measure Screen
51
Intelidrive Lite Analog Inputs Screens
51
IL-NT-AIO Analog Inputs Screen
52
Intelidrive Lite Binary Inputs
52
Intelidrive Lite Binary Outputs
52
IL-NT-BIO8 Binary Inputs Screen
52
IL-NT-IO1 Binary Inputs Screen
52
ECU State
52
ECU Values
53
Statistic
53
ECU Alarmlist
53
Alarm List
54
Display Screens and Pages Structure
55
6 Function Description
56
Engine Operation States
56
OFF Mode
56
MAN Mode
56
Start-Stop Sequence (Simplified)
56
AUT Mode
58
Engine Without Pickup Operation
58
Engine Timer
59
MAN Mode
59
AUT Mode
59
Protections
59
Engine RPM Control in man Mode
60
Engine RPM Idle - Nominal Switching
61
Engine RPM Two/Three Levels Switching
61
Engine RPM by Up/Down Buttons Settings
61
Engine RPM Continuous Change (Using Potentiometer)
61
Speed Request Chart
62
AUT Mode: Engine Load Limitation- Overview
62
Functions 1 and 2
63
Functions 1 and 2 Setpoints
64
Functions 1 and 2 Examples
64
AUT Mode: Engine Regulation by RPM Control - Overview
67
Functions 3 and 4
68
Functions 3 and 4 Setpoints
68
Functions 3 and 4 Examples
69
7 Setpoints
71
Password
71
Enterpassword
71
Changepassword
71
Basic Settings
71
Engine Name
71
Gear Teeth
71
Rpmbywterminal
72
Nominal RPM [RPM]
72
Gearteethbi3
72
RPM Source [Pickup, AIO-AIN1, AIO-AIN2, AIO-AIN3, AIO-AIN4]
72
Controllermode [OFF, MAN, AUT]
73
Fltresgotoman [ENABLED, DISABLED]
73
Dispbacklightto [Min]
73
Panel Button [Nom/Idle, N/I Init, Conveyor, Regreqst, R Regdis, Closeload, Toggle]
73
Runhourssource [ECU, INTERNAL, AUTO]
74
Main Screen [SHOW TIMERS, SHOW AIN]
74
Comms Settings
74
Controlleraddr
74
COM1 Mode [DIRECT/MODEM/MODBUS/ECU LINK]
75
COM2 Mode [DIRECT/MODBUS/ECU LINK]
75
Modeministring
75
Modbuscomspeed [9600, 19200, 38400, 57600]
75
Iblite IP Addr
75
Iblite Netmask
75
Iblite Gateip
76
Iblite DHCP [DISABLED, ENABLED]
76
Comap Port
76
APN Name
76
APN Username
76
APN Userpass
76
Airgate [DISABLED, ENABLED]
76
Airgate IP
76
SMTP Username
77
SMTP Userpass
77
SMTP Server IP
77
Contr Mailbox
77
Time Zone
77
DNS IP Address
77
Engine Params
77
Starting RPM [RPM]
77
Starting Poil [Bar]
78
Prestart Time [S]
78
Preglow Time [S]
78
Maxcrank Time [S]
78
Crnkfail Pause [S]
79
Crank Attempts
79
Idle Time [S]
79
Idle Speed [RPM]
79
Cooling Speed [IDLE, NOMINAL]
80
Cooling Time [S]
80
Aftercool Time [S]
80
Stop Time [S]
80
Fuel Solenoid [DIESEL, GAS]
80
Fuelsol Offset [S]
81
D+ Function [ENABLED, CHRGFAIL, DISABLED]
82
ECU Control [ENABLED, DISABLED]
82
ECU Speedadj [RPM]
82
Rettospeedadj [DISABLED, ENABLED]
82
Minspeedlim [RPM]
82
Maxspeedlim [RPM]
83
BI Speed Sel 1 [RPM]
83
BI Speed Sel 2 [RPM]
83
BI Speed Sel 3 [RPM]
83
Speed Ramp [Rpm/S]
83
0%Ofspeedreq [RPM]
84
100%Ofspeedreq [RPM]
85
Conveyor Horn [S]
85
Running Timer [Min]
85
Fueltankvolume [L]
85
Maxfueldrop [%/H]
85
Regulator
86
LAI Spdrequest [OFF, CU:AI1, CU:AI2, CU:AI3, CU:AI4, CU:AI5, CU:AI6, CU:AI7, CU:AI8, CU:AI9, AIO:IA1, AIO:AI2, AIO:AI3, AIO:AI4 ]
86
Reg Input [CU:AI1, CU:AI2, CU:AI3, CU:AI4, CU:AI5, CU:AI6, CU:AI7, CU:AI8, CU:AI9, AIO:IA1, AIO:AI2, AIO:AI3, AIO:AI4, RPM-BI3 ]
86
Reg Bias
86
Request 1 [-]
87
Request 2 [-]
87
Reg Gain [%]
87
Reg Integral [%]
87
Reg CMP Input
88
Cu:ai9, Aio:ia1, Aio:ai2, Aio:ai3, Aio:ai4, Rpm-Bi3 ]
88
Reg CMP on
88
Reg CMP off
89
Load Limit
89
Load Input
89
Cu:ai7, Cu:ai8, Cu:ai9, Aio:ia1, Aio:ai2, Aio:ai3, Aio:ai4
89
Load Bias
89
Loadrequest 1 [-]
90
Load Request 2 [-]
90
Loadreq Ramp [1/S]
90
Loaduplimit [-]
90
Loaddnlimit
90
Load Gain [%]
90
Load Integral [%]
91
Load CMP Input
91
Cu:ai7, Cu:ai8, Cu:ai9, Aio:ia1, Aio:ai2, Aio:ai3, Aio:ai4]
91
Load CMP off
91
Load CMP on
91
Engine Protect
91
Eng Prot del [S]
91
BIN6 Delay [S]
92
Horn Timeout [S]
92
Startoverspeed
92
Overspeed [%]
92
Underspeed [%]
92
Flow Switchdel [S]
93
Underspeedsd [DISABLED, ENABLED]
93
AIN1 Level 1 [Bar]
94
AIN1 Level 2 [Bar]
94
AIN1 del [S]
94
AIN2 Level 1 [ ]
95
AIN2 Level 2 [ ]
95
AIN2 del [S]
95
AIN3 Level 1 [ ]
95
AIN3 Level 2 [ ]
95
AIN3 del [S]
95
Batt Overvolt [V]
96
Batt Undervolt [V]
96
Batt Volt del [S]
96
AIN4 Level 1 [ ]
96
AIN4 Level 2 [ ]
96
AIN4 del [S]
96
AIN4 Eval [NORMAL, CLASS C]
97
AIN4 Lowwrn [ ]
97
AIN4 Lowsd [ ]
97
AIN4 Lowdel [S]
97
AIN4 Highwrn [ ]
97
AIN4 Highsd [ ]
97
AIN4 Highdel [S]
98
AIN5 Level 1 [ ]
98
AIN5 Level 2 [ ]
98
AIN5 del [S]
98
AIN5 Eval [NORMAL, CLASS C]
98
AIN5 Lowwrn [ ]
99
AIN5 Lowsd [ ]
99
AIN5 Lowdel [S]
99
AIN5 Highwrn [ ]
99
AIN5 Highsd [ ]
99
AIN5 Highdel [S]
99
AIN6 Level 1 [ ]
100
AIN6 Level 2 [ ]
100
AIN6 del [S]
100
AIN6 Eval [NORMAL, CLASS C]
100
AIN6 Lowwrn [ ]
100
AIN6 Lowsd [ ]
100
AIN6 Lowdel [S]
101
AIN6 Highwrn [ ]
101
AIN6 Highsd [ ]
101
AIN6 Highdel [S]
101
AIN7 Level 1 [ ]
101
AIN7 Level 2 [ ]
101
AIN7 del [S]
102
AIN7 Eval [NORMAL, CLASS C]
102
AIN7 Lowwrn [ ]
102
AIN7 Lowsd [ ]
102
AIN7 Lowdel [S]
102
AIN7 Highwrn [ ]
102
AIN7 Highsd [ ]
103
AIN7 Highdel [S]
103
AIN8 Level 1 [ ]
103
AIN8 Level 2 [ ]
103
AIN8 del [S]
103
AIN9 Level 1 [ ]
104
AIN9 Level 2 [ ]
104
AIN9 del [S]
104
Nextservtime [H]
104
Gearboxratio [RPM]
104
Rpmdiff Sd [RPM]
105
Rpmdiff Wrn [RPM]
105
Rpmdiff Delay [S]
105
BIN1 Prot del
105
DEF Level Min
106
DEF Level Max
106
Date/Time
106
Time Stamp Per [Min]
106
Summertimemod [DISABLED, WINTER, SUMMER, WINTER-S, SUMMER-S]
106
[Hh:MM:ss]
107
[DD:MM:yyyy]
107
Timer1Function [Nofunc, Autorun, Autoregcmp, Autobatt, Autostop]
107
Timer1Repeat
107
Timer1 on Time [HH:MM:SS]
107
Timer1Duration [Min]
107
Timer2Function [Nofunc, Autorun, Autoregcmp, Autobatt, Autostop]
108
Timer2Repeat
108
Timer2 on Time [HH:MM:SS]
108
Timer2Duration [Min]
108
Sensor Spec
109
Calibr AI1, AI2, AI3, AI4, AI5, AI6, AI7, AI8, AI9
109
Calibr AIO1, AIO2, AIO3, AIO4
109
Counterconst 1, Counterconst 2
109
Counter Mode 1, Counter Mode 2
110
AIO Module
110
Anlinaio1, AIO2, AIO3, AIO4 Lev1 [ ]
110
Anlinaio1, AIO2, AIO3, AIO4 Lev2 [ ]
110
Anlinaio1, AIO2, AIO3, AIO4 del [S]
110
SMS/E-Mail
111
Yel Alarm Msg [OFF, ON]
111
Red Alarm Msg [OFF, ON]
111
Telno/Addr Ch1, 2
111
8 Values
113
9 Binary Input Functions
115
Binary Inputs Intelidrive Lite - Default Configuration
115
Configuration of Binary Inputs
115
Binary Inputs List
116
Not Used
116
Rem Start/Stop
116
Emergency Stop
116
Sprinkler
116
Access Lock
116
Remote off
116
Remote man
116
Remote AUT
117
Remcontrollock
117
Emerg. Manual
117
Startbutton
117
Stopbutton
117
Faultresbutton
117
Hornresbutton
117
Nominal/Idle
117
Speed up
118
Speed down
118
Speed Sel1
118
Speed Sel2
118
Speed Sel3
118
Lang Selection
118
Conveyor
119
Loadrequest2
119
Loadregdisable
119
Regrequest2
119
R Reg Disable
119
Clear Daycons
119
Clear Tripcons
119
Flow Switch
120
10 Binary Output Functions
121
Stop Solenoid
122
Air Valves
123
Chrgalternfail
124
V Batt Failed
125
Sd Engine Temp
126
DEF Tank Level
127
ECU Commok
128
Close Load
129
Toggle
129
Remotecontrol1, 2, 3, 4, 5, 6, 7, 8
129
11 Communication
130
Direct Cable Connection
130
Remote Connection
131
Internet Connection
131
Airgate Connection
131
Modem Connection
131
Modbus Connection
131
Modbus Step by Step
131
ECU Engine Support
132
Choosing the ECU to Configure
133
ECU Analog Inputs
134
Tier 4 Engines Support
134
12 Maintenance
136
13 Troubleshooting
137
Alarm Management
137
Sensor Fail (Fls)
137
Warning (Wrn)
137
Cooldown (CD)
137
Shut down (Sd)
137
List of Possible Alarms
138
History File
139
Record Structure
139
Diagnostic Messages Read from ECU
140
List of ECU Diagnostic Codes
140
Tier 4 Diagnostic Codes
141
14 Technical Data
143
Power Supply
143
Operating Conditions
143
Low Temperature Modification
143
Dimensions and Weight
144
Binary Inputs and Outputs
144
Binary Inputs
144
Binary Open Collector Outputs
144
Analog Inputs
144
Speed Pick-Up Input
144
D+ Function
145
CAN Bus Interface
145
IL-NT RS232 (Optional Card)
145
IL-NT RS232-485 (Optional Card)
146
IL-NT S-USB (Optional Card)
146
IB-Lite (Optional Card)
146
IL-NT GPRS (Optional Card)
146
IL-NT AOUT8 (Optional Card)
146
IL-NT AIO (Optional Card)
147
IL-NT IO1 (Optional Card)
147
IL-NT BIO8 (Optional Card)
147
IGL-RA15 (Optional Remote Annunciator)
147
Power Supply
147
Operating Conditions
147
Dimensions and Weight
148
Horn Output
148
15 Language Support
149
Other manuals for ComAp InteliDrive Lite
User Guide
92 pages
Global Guide
225 pages
4
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ComAp InteliDrive Lite Specifications
General
Brand
ComAp
Model
InteliDrive Lite
Category
Controller
Language
English
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