Removal of the engine from the vehicle
REMOVAL
- Support the rear part of the vehicle adequately.
- Remove the helmet compartment and the side
cases.
- Remove the external air cleaner.
- Get a container of suitable capacity and empty
the cooling system; remove the pipes from the ro-
tor cover.
- Remove the rear swingarm.
Remove the complete muffler unit.
- Remove the pinion unit.
- Unscrew the fuel tank cap and keep it in place so
as to keep the tank pressurised.
- Disconnect the delivery and reverse fuel pipes
from the pump.
- From both cylinders disconnect: the injector con-
nector, undo the screw and release it from the
retainer clamp, remove the pipes connecting both
injectors.
N.B.
BE VERY CAREFUL WHEN PULLING OUT THE
CARBURETTOR PIPING SINCE AN EXCES-
SIVE FORCE MAY DAMAGE THE PLASTIC IN-
SERTS ON THE PUMP BODY. UPON REAS-
SEMBLY, IT IS THEREFORE NECESSARY TO
SLIGHTLY PRESS THE PIPING AND THE RE-
TAIN RIM TOWARDS THE PUMP, THEN KEEP
THE RIM PRESSED AND PULL THE COUPLING
UPWARDS.
- Remove the clamp indicated and disconnect the
water outlet pipe from the heads.
GP 800 i.e. Engine from vehicle
ENG VE - 9
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