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Gilera GP 800 i.e. - Tightening Torques; Wheels and Tyres

Gilera GP 800 i.e.
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Wheels and tyres
WHEELS AND TYRES
Specification Desc./Quantity
Wheel rim type Light alloy rims.
Front rim 16'' x 3.50
Rear rim 15'' x 4.50
Front tyre Tubeless, 120/70 - 16" 57H
Rear tyre Tubeless, 160/60 - 15" 67H
Front tyre pressure (with passenger) 2.5 bar (-)
Rear tyre pressure (with passenger) 2.75 bar (-)
Tightening Torques
LUBRICATION
Name Torque in Nm
Engine oil drainage plug 21 ÷ 29
Bulkhead screws for oil pump housing cover 3 ÷ 4
Engine oil filter 12 - 16
Oil pump chain tensioner pad 2 ÷ 3
Oil pump screws 5 - 6
By-pass scavenge duct fixing screws 11 ÷ 13
Lubrication circuit upper bulkhead 3 ÷ 4
Oil pump crown screw 10 ÷ 14
Screws fixing oil pump to the crankcase 5 - 6
Minimum oil pressure sensor 10
Water pump gear fixing screw 5 - 6
THERMAL GROUP AND TIMING SYSTEM
Name Torque in Nm
Spark plug 12 ÷ 14
Head fixing stud bolts: ***
Head fixing nuts 10 - 12
Exhaust / intake head fixing nuts: 10 - 12
Head lubrication control jet 5 - 7
Tensioner sliding block fixing screw: 10 - 14
injector fixing screw 3 ÷ 4
inlet manifold fixing screws 11 - 13
Tappet cover fixing screws: 7 - 9
Throttle body fixing screws 11 ÷ 13
camshaft retaining bracket fixing screws 4 - 6
Head fixing screws 10 - 12
Coolant temperature sensor 21 ÷ 23
Revolution timing sensor fixing screw 7.5 ÷ 8.5
Timing system chain tensioner screw 11 ÷ 13
Timing system gear on camshaft screw 12 ÷ 14
*** Apply a preliminary torque of 10 Nm in a criss-crossed sequence. - tighten with a torque of 13 Nm
+ 90° in a criss-crossed sequence. - tighten again by 90° in a criss-crossed sequence.
TRANSMISSION COVER
Name Torque in Nm
Drive pulley nut 252 ÷ 278
GP 800 i.e. Characteristics
CHAR - 13

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