Gilera GP 800 i.e. - Page 21

PINION UNIT
Name Torque in Nm
Screw for plate locking pinion driving bushing 4 ÷ 6*
Screws fixing pinion unit cover 4 ÷ 5*
Screws fixing pinion unit - chassis 50
Pinion unit oil drain screw 13 ÷ 15
Pinion unit oil filling screw 13 ÷ 15
Oil sealing casing clamp 3 ÷ 5
(*) Apply LOCTITE 243 threadlock
HANDLEBAR
Name Torque in Nm
Screws fixing handlebar supporting plate - steer-
ing tube
50 ÷ 55
Screws fixing frame - supporting plate 4.5 ÷ 7
Screws fixing half-handlebars - supporting plate 20 ÷ 25*
Screw fixing half-handlebar insert - half-handlebar 20 ÷ 25*
Handlebar cover fixing screw 2.5 ÷ 4
Brake pump stand fixing screws 7 ÷ 10
(*) Apply LOCTITE 243 threadlock
MISCELLANEOUS
Name Torque in Nm
starter motor retainers 11 - 13
BRAKE SYSTEM
Name Torque in Nm
Brake pipes / rear brake calliper coupling 20 ÷ 25
Brake pipes / brake pump coupling 16 ÷ 20
Screws fixing front brake disc to rim 25
Screws fixing rear brake disc to rim 25
Screws fixing brake pump to handlebar 7 ÷ 10
Screw fixing three-way union to fork head 10 ÷ 12
Screws fixing front brake calliper to fork 20 ÷ 25
Screw fixing rear brake calliper to supporting plate 20 ÷ 25
Screw fixing parking brake calliper to supporting
plate
24 ÷ 27
Brake calliper bleed screw 4 ÷ 7
Parking brake adjusting nut 10
Nut fixing rear brake pipe retaining clip 11 ÷ 13
Pin fixing parking brake pads 15 ÷ 20
Brake pipes / three-way union coupling 18 ÷ 23
Brake pipes / front brake calliper coupling 16 ÷ 20
Rear brake pad fixing pins 15 ÷ 20
FRONT SUSPENSION
Name Torque in Nm
Screw fixing wheel pin on right fork leg 6 ÷ 7
Front wheel pin nut 60 ÷ 70
Hydraulic rod fixing screw 25 ÷ 35*
Fork locking screws cap 35 - 55
Stem support clamp tightening screws 20 ÷ 25
GP 800 i.e. Characteristics
CHAR - 15