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7.27

9925723 R01 - 2015 RZR 900 Service Manual

7. Remove the RH output hub assembly from the

gearcase housing.

8. Remove pinion seal, internal retaining ring and

pinion gear assembly from the gearcase housing.

Inspect and clean the gearcase housing and replace

all oil seals and O-rings.

9. Inspect the pinion gear for chipped, broken or

missing teeth. Inspect the pinion bearing for signs of

wear and the pinion shaft seal surface for pitting.

10. Inspect the AWD coil located in the outer cover plate

assembly. Refer to AWD Diagnosis, page 7.24 for

detailed inspection process. Replace the cover plate

seal and O-ring.

11. Remove the roll cage assembly and rollers from the

clutch housing. Use a shop towel to cover the

housing in order to retain all the rollers.

NOTE: Rollers are spring loaded. Take care not

to allow them to fall out or lose them upon

removal of the roll cage.

FINAL DRIVE

Polaris 2015 RZR 900 Service Manual

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