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DCX101
Case IH DCX101 User Manual
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SECTION
31
-
IMPLEMENT
POWER
T
AKE
-
OFF
(PT
O)
-
CHAPTER
1
31-1
1
1000
RPM
PTOs
1.
Unscrew
the
shield
cone
s
crews,
1,
on
the
rear
yoke.
86065244
2
1
24
2.
Slide
the
dr
ive
s
haft,
1,
out
of
the
s
hield,
2,
shown
above.
Spread
apar
t
the
support
ring,
3,
and
remove
from
the
gr
oove.
86065245
1
3
25
3.
At
the
fr
ont
yoke,
uns
crew
the
shield
cone
screws,
1.
86065240
1
26
76
78
Table of Contents
default chapter
3
Table of Contents
3
Description Page
4
Foreword
14
Precautionary Statements
15
Safety
16
Manual Holder
18
Product Identification Number
18
Hardware Torque Values
19
Installation of Adjustable Fittings in Straight Thread O-Ring Bosses
22
Standard Torque Data for Hydraulic Tubes and Fittings
22
Installation of ORFS (O-Ring Flat Faced) Fittings
23
Pipe Thread Fitting Torque
23
Ecology and the Environment
24
Universal Symbols
25
Tractor Requirements
26
Tractor Drawbar Dimensions
27
Attaching the Mower-Conditioner to the Tractor
28
Hydraulic Hoses
28
Jack Assembly
28
Connecting Hydraulic Hoses to the Tractor
29
Hydraulic Cylinders
29
Bleeding Air from the Lift Cylinders
30
Safety Chain
31
Slow-Moving Vehicle Emblem
31
Transporting on Highways
31
Transporting the Mower-Conditioner
31
Trailing Lights
32
Towing with a Tractor
33
Towing with a Truck
34
Parking the Machine
35
Storing the Mower-Conditioner
35
Specifications
36
Special Tools
37
Conditioning (Roll Pressure)
40
Unplugging the Conditioner Rolls
40
Roll Timing
41
Rubber Rolls
42
Steel Rolls
42
Roll Gap
43
Rubber Rolls
43
Conditioner Belt
44
Steel Rolls
44
Cutter Bar Flotation
45
Cutting Height
46
Chapter 3 - - Lubrication
49
Description Page
49
Section 00 - - General Information
49
Lubrication
50
Recommended Lubricants
50
Gearboxes
51
Grease Fittings
51
Lubrication Schedule
51
PTO Slide Collar
52
Weasler Primary PTO
52
Bondioli Primary PTO
53
Every 50 Hours
53
Front CV Joint
54
Secondary PTO
54
Rear CV Joint and Slip Clutch Assembly
55
Telescoping Section
55
Cutter Bar Driveshaft
56
Roll Drive
56
Upper Roll Pivot Arms
56
Wheel Arms and Header Lift Arms
56
Cutter Bar Mounting Bolts
57
Tongue Pivot Pin
57
Wheel Bearings
57
After First 50 Hours
58
Step-Up Gearbox
58
Bevel Gearbox
59
Every 100 Hours
59
Roll Pressure Crank
59
Cutter Bar Modules
61
Every 200 Hours
61
Roll Drive Gearbox
61
Every 400 Hours
62
Wheel Bearings
62
Description Page
67
Description of Operation
68
540 RPM PTO Units
70
Drive Shaft Removal/Installation
70
Primary PTO
70
1000 RPM PTO Units
71
Secondary PTO Assembly
72
540 RPM Ptos
73
CV Drivelines Guards -- Disassembly
73
Standard Drivelines Guards -- Disassembly
73
Driveline Guards -- Inspection
74
Standard Driveline Guards -- Assembly
75
Front Guard Assembly
76
1000 RPM Ptos
77
1000 RPM Assembly
78
Secondary PTO Disassembly
81
Secondary PTO Assembly
84
U-Joints -- Disassembly
86
U-Joints -- Inspection
87
U-Joints -- Assembly
88
Repair Time Schedule
89
Description
91
Slip Clutch
92
Slip Clutch - Disassembly
93
Slip Clutch - Removal
93
Slip Clutch - Inspection
94
Slip Clutch - Run in
97
Chapter 3 - - Overrunning Clutch
99
Description
99
Section 31 - - Implement Power Take-Off (Pto)
99
Overrunning Clutch
100
Overrunning Clutch - Disassembly
100
Overrunning Clutch - Inspection
101
Overrunning Clutch - Assembly
102
Disassembly
105
Slip with Overrunning Clutch
105
Assembly
109
Description
115
Step-Up Gearbox
115
Step-Up Gearbox - Disassembly
119
Step-Up Gearbox - Assembly
122
Description
127
Hydraulic Diagram
129
Bleeding Air from the Lift Cylinders
131
Lift Cylinder Removal
132
Disassembly
133
Inspection
133
Master Cylinder
133
Assembly
134
Disassembly
135
Inspection
135
Slave Cylinder
135
Assembly
136
Disassembly
137
Header Tilt Cylinder
137
Removal
137
Assembly
138
Inspection
138
Disassembly
139
Swing Cylinder
139
Assembly
140
Inspection
140
Adjustment
144
Removal
145
Installation
146
Disassembly: Flotation Spring Wrench
147
Disassembly
148
Assembly
149
Installing the Wire Harness
152
Trailing Lights
152
Description Page
157
Introduction
158
Discs
161
Knife and Bolt Inspection
162
Knife Replacement
163
Crop Lifter Replacement
165
Rock Guard Replacement
165
Skid Shoe Replacement
165
Cutter Bar Inspection/Failure Analysis
166
Top Cap Removal
169
Inspection
170
Top Cap Installation
171
Cutter Bar Removal
173
Cutter Bar Installation
176
Cutter Bar Disassembly
178
Cutter Bar Reassembly
179
Disc Module - Disassembly
182
Disc Module - Assembly
184
Bevel Gearbox - Removal
192
Bevel Gearbox - Disassembly
195
Bevel Gearbox - Reassembly
198
Bevel Gearbox - Installation
203
Introduction
208
Conditioner Belt
209
Conditioner Belt Replacement
210
Conditioner Roll Gearbox - Removal
211
Conditioner Roll Gearbox - Disassembly
213
Conditioner Roll Gearbox - Assembly
214
Conditioner Roll Gearbox - Installation
215
Upper Conditioner Roll Drive Shaft - Disassembly
217
U-Joints - Assembly
219
Lower Conditioner Roll - Removal
220
Lower Conditioner Roll - Installation
224
Upper Conditioner Roll - Removal
230
Upper Conditioner Roll - Installation
233
Conditioner Roll Tension System
235
Left Side Torsion Arm and Bar Disassembly
235
Right Side Torsion Arm, Torsion Bar and Adjusting Tube Disassembly
237
Conditioner Roll Tension System - Assembly
239
Right Side Torsion Arm, Torsion Bar and Adjusting Tube Assembly
239
Left Side Torsion Arm and Bar Assembly
241
4
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Case IH DCX101 Specifications
General
Brand
Case IH
Model
DCX101
Category
Farm Equipment
Language
English
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