Page
Inspection for Reuse ..................................................................................................................................... 7-69
Cylinder Head Capscrew Hole ......................................................................................................................... 7-73
Block Preparation to Prevent Contamination from Machining Debris ............................................................. 7-73
Repair Procedure .......................................................................................................................................... 7-74
Salvaging ..................................................................................................................................................... 7-73
Cylinder Head Capscrew Holes ....................................................................................................................... 7-73
Checking....................................................................................................................................................... 7-73
Cylinder Head Gasket(s) Replacement ........................................................................................................... 7-80
Cylinder Head Pressure Testing ...................................................................................................................... 7-95
Off Engine Leak Test .................................................................................................................................... 7-95
On-Engine Leak Test ..................................................................................................................................... 7-97
Cylinder Heads Replace ................................................................................................................................. 7-82
Cleaning and Inspection ............................................................................................................................... 7-84
Flange Head Capscrew Installation................................................................................................................ 7-91
Installation .................................................................................................................................................... 7-90
Removal ........................................................................................................................................................ 7-82
Valve-To-Seat Leakage Test............................................................................................................................ 7-87
Cylinder Liner Protrusion ............................................................................................................................... 7-78
Liner Installation Tool .................................................................................................................................... 7-78
Cylinder Liners Replacement ....................................................................................................................... 7-148
3375629 Liner Puller .................................................................................................................................. 7-150
3376015 Liner Puller .................................................................................................................................. 7-149
Cleaning and Inspection ............................................................................................................................. 7-151
Installation .................................................................................................................................................. 7-159
Liner Installation Tool ................................................................................................................................... 7-160
Removal ...................................................................................................................................................... 7-148
Engine Brake Adjustment ................................................................................................................................ 7-37
Engine Brake - C-Brake ................................................................................................................................. 7-37
Engine Brake Replace...................................................................................................................................... 7-41
Cleaning and Inspection ................................................................................................................................ 7-42
Installation ..................................................................................................................................................... 7-43
Removal ........................................................................................................................................................ 7-41
Engine Lifting Bracket - Service Bracket ........................................................................................................ 7-16
Inspection...................................................................................................................................................... 7-16
Installation ..................................................................................................................................................... 7-16
Removal ........................................................................................................................................................ 7-17
Engine Lifting Brackets ................................................................................................................................... 7-15
Cleaning and Inspection ................................................................................................................................ 7-15
Installation ..................................................................................................................................................... 7-15
Removal ........................................................................................................................................................ 7-15
Flywheel Housing Redowel To Cylinder Block.............................................................................................. 7-233
Flywheel Housing Replacement .................................................................................................................... 7-225
Cleaning and Inspection ............................................................................................................................. 7-226
Installation .................................................................................................................................................. 7-227
Removal ..................................................................................................................................................... 7-225
Flywheel Replacement .................................................................................................................................. 7-214
Cleaning and Inspection ............................................................................................................................. 7-215
Installation .................................................................................................................................................. 7-216
Removal ..................................................................................................................................................... 7-214
Front Engine Support Bracket Replacement ............................................................................................... 7-187
Cleaning and Inspection .............................................................................................................................. 7-188
Installation ................................................................................................................................................... 7-188
Removal ...................................................................................................................................................... 7-187
Gear Cover Replacement .............................................................................................................................. 7-189
Cleaning and Inspection ............................................................................................................................. 7-191
Installation .................................................................................................................................................. 7-192
Removal ..................................................................................................................................................... 7-189
Section 7 - Base Engine Components
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