Training Guide Course No. 196514
Level 2 Maintenance, X-1000 Series Dispensing Systems 3-2 P/N 196515 (Revision A)
Information Sheet 3-1-1
Routine Maintenance Procedure Schedule
Maintenance
Procedure
Recommended
Frequency
Est.
Time
Instructions
Clean Purge
Station boot.
Daily 3 minutes
1. Remove the Purge Station cover.
2. Clean the boot and cover with a small
bottlebrush and the solvent recommended by
the fluid manufacturer (see MSDS).
3. Replace Purge Station cover.
Replace Purge
Station cup.
Daily 3 minutes
See Exercise Sheet 3-2-1 on page 3-6.
Replace Weigh
Station cup and
banjo wiper.
Daily 3 minutes
See Exercise Sheet 3-2-1 on page 3-6.
Clean fluid on
miscellaneous
surfaces.
Daily 5 minutes
• For damp spills, wipe with a clean, dry, soft
cloth.
• For dried spills, clean with the manufacturer
MSDS recommended solvent and a clean, soft
cloth.
Clean Dispensing
Valve.
Daily
30
minutes
See Lesson 3-8 on page 3-39.
Drain Water Trap. Weekly
20
minutes
See Exercise Sheet 3-4-1 on page 3-20.
Tension the
Positioner Cables.
Weekly
90
minutes
Average frequency. It will vary with your
application.
See Exercise Sheet 3-6-2 on page 3-30.
Clean Hatch
window and Monitor
Screen
Weekly 3 minutes
Use ammonia-based window cleaner or isopropyl
alcohol (IPA) and a clean, soft cloth.
Replace Purge
Station boot.
Every 2 weeks 5 minutes
See Exercise Sheet 3-2-2 on page 3-8.
Clean dispensing
system chassis.
Every 2 weeks 5 minutes
Use isopropyl alcohol (IPA) and a clean, soft cloth
to wipe down the top, sides and front of the
dispensing system. Make sure that you remove all
residual fluid and dirt.
Clean Conveyor
belts and rails.
Every 2 weeks
30
minutes
1. Clear the Conveyor of all boards or carriers.
2. Open the Hatch and manually move the
Dispensing Head to the back of the dispensing
area.
3. Using isopropyl alcohol and a soft cloth, wipe
the length of each Conveyor belt.
4. Using MSDS-recommended solvent and a soft
cloth, clean any wet or dry fluid that may have
spilled on the Conveyor rails.
5. Close the Hatch.