Training Guide Course No. 196514
Level 2 Maintenance, X-1000 Series Dispensing Systems 4-70 P/N 196515 (Revision A)
Exit FmNT.
Open Front Hatch and move
Dispensing Head to middle of
the dispensing chamber.
Locate the power LEDs on
the XY Servo Interface PCA.
Open FmNT by clicking on
the FmNT icon.
Does FmNT
message “30753
The motor failed to
close” appear when
initializing?
Go to XY Servo Amplifiers
Fault Isolation Procedure
Is the red SRVO_PWR
LOW LED illuminated?
Go to Interlock Fault
Isolation Procedure
Press the green ON (I) button
on the Operator’s Console.
Verify the Power Manager
Main Circuit Breaker is in
the ON (I) position.
Yes
No
Yes
Is FmNT
message “30796
The dispenser PMAC
device initialization has
failed” the first
message?
Go to PMAC Watchdog
Error Verification
Yes
No
The FmNT message “30416
Dispenser motor reference
not found. Select OK to home
the dispenser” should appear
during initialization process.
Home Dispensing Head by
clicking the OK button in
bottom of Message Box, or
pressing [Enter] on Keyboard.
Watch Dispensing Head
home. It should move upward
in Z-axis, then simultaneously
in X/Y-axes to Home position
Does Dispensing
Head complete the
homing process with
no FmNT error
messages?
From the FmNT Main Menu,
click on the Jog icon.
No
Yes
Did Dispensing Head
hit the mechanical hard
stop in the X or Y-axis
during the homing
process?
No
Go to PMAC Home
Sensor Fault Isolation
Procedure
In the Jog Window, point and
click at several locations in
the blue square to move the
Dispensing Head throughout
the dispensing chamber.
Go to PMAC Fatal
Following Error Verification
Did FmNT
message “30735
The motor has gone
open loop? Press OK to
continue and reinitialize
motion controller”
appear?
Go to PMAC Fatal
Following Error Verification
Stop! No PMAC fault. If it
reoccurs, contact Asymtek
Technical Support
Yes No
Close Front Hatch
Yes
No
Exit FmNT.
Open Front Hatch and move
Dispensing Head to middle of
the dispensing chamber.
Locate the power LEDs on
the XY Servo Interface PCA.
Open FmNT by clicking on
the FmNT icon.
Does FmNT
message “30753
The motor failed to
close” appear when
initializing?
Does FmNT
message “30753
The motor failed to
close” appear when
initializing?
Go to XY Servo Amplifiers
Fault Isolation Procedure
Is the red SRVO_PWR
LOW LED illuminated?
Is the red SRVO_PWR
LOW LED illuminated?
Go to Interlock Fault
Isolation Procedure
Press the green ON (I) button
on the Operator’s Console.
Verify the Power Manager
Main Circuit Breaker is in
the ON (I) position.
Yes
No
Yes
Is FmNT
message “30796
The dispenser PMAC
device initialization has
failed” the first
message?
Is FmNT
message “30796
The dispenser PMAC
device initialization has
failed” the first
message?
Go to PMAC Watchdog
Error Verification
Yes
No
The FmNT message “30416
Dispenser motor reference
not found. Select OK to home
the dispenser” should appear
during initialization process.
Home Dispensing Head by
clicking the OK button in
bottom of Message Box, or
pressing [Enter] on Keyboard.
Watch Dispensing Head
home. It should move upward
in Z-axis, then simultaneously
in X/Y-axes to Home position
Does Dispensing
Head complete the
homing process with
no FmNT error
messages?
Does Dispensing
Head complete the
homing process with
no FmNT error
messages?
From the FmNT Main Menu,
click on the Jog icon.
No
Yes
Did Dispensing Head
hit the mechanical hard
stop in the X or Y-axis
during the homing
process?
Did Dispensing Head
hit the mechanical hard
stop in the X or Y-axis
during the homing
process?
No
Go to PMAC Home
Sensor Fault Isolation
Procedure
In the Jog Window, point and
click at several locations in
the blue square to move the
Dispensing Head throughout
the dispensing chamber.
Go to PMAC Fatal
Following Error Verification
Did FmNT
message “30735
The motor has gone
open loop? Press OK to
continue and reinitialize
motion controller”
appear?
Did FmNT
message “30735
The motor has gone
open loop? Press OK to
continue and reinitialize
motion controller”
appear?
Go to PMAC Fatal
Following Error Verification
Stop! No PMAC fault. If it
reoccurs, contact Asymtek
Technical Support
Yes No
Close Front Hatch
Yes
No
Diagram Sheet 4-6-1
PMAC Initialization Fault Isolation Procedure – Main Power and Initialization Verification