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Omron E5EK User Manual

Omron E5EK
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User's Manual
Cat. No. H085-E1-03
Digital Controller
(Programmable Type)

Table of Contents

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Omron E5EK Specifications

General IconGeneral
TypeTemperature Controller
Output TypeRelay, Voltage, Current
Size48 x 48 mm
Number of Control Outputs2
Input TypeThermocouple, RTD
Control MethodPID
DisplayDigital
Power Supply100-240 VAC
CommunicationRS-485
Ambient Operating Temperature-10 to 55 °C (with no icing or condensation)
Dimensions48 x 48 x 100 mm

Summary

Preface

About this manual

Provides information about the manual itself, including copyright and disclaimer notices.

Conventions Used in This Manual

Meanings of Abbreviations

Lists abbreviations used in the manual with their corresponding terms.

How to Read Display Symbols

Explains the correspondence between display symbols and alphabet characters.

Notice

Safety Precautions

Explains safety classifications and precautions for preventing injury or damage.

How this Manual is Organized

Pay Attention to the Following when Installing this Controller

CHAPTER 1 INTRODUCTION

1.1 Names of parts

Details the main physical components of the E5EK controller.

About the displays

Explains the function of the No.1 and No.2 displays.

How to use keys

Explains the basic operations and functions of the keys on the front panel.

1.2 Input and Output

Details the supported input types and output functions of the E5EK controller.

Input

Details the various types of inputs the E5EK controller supports, including temperature, voltage, and current.

Output

Lists the five types of outputs supported by the E5EK controller.

Output assignments

Explains how output functions can be assigned to control and auxiliary outputs.

Transfer output

Details the six types of data that can be output via the transfer output function.

1.3 Parameters and Menus

Explains the nine different parameter modes and how to navigate them.

Parameter types

Describes the nine different modes for parameter settings, such as Protect, Manual, and Setup modes.

Selecting modes

Illustrates the sequence for selecting different operating modes using the front panel keys.

Menu display

Explains how to access and navigate the menu display for mode selection.

Level 0 to 2 modes

Describes how level 0, 1, and 2 modes are selected and their characteristics.

Setup mode

Mode for setting basic specifications like input type and scaling.

Expansion mode

Mode for setting expanded functions like self-tuning and advanced PID.

Option mode

Mode for setting parameters related to option units like communications.

Calibration mode

Mode for user calibration of inputs and transfer output.

Protect mode

Disables functions of menu and A/M keys to prevent modifications.

Manual mode

Allows manual operation and manipulation of the manipulated variable.

Selecting parameters

Explains how to navigate through parameters within a mode.

Fixing settings

Describes how to save parameter settings.

1.4 About the Communications Function

Details the E5EK's ability to communicate with a host computer via RS-232C, RS-422, or RS-485 interfaces.

1.5 About Calibration

Explains that the controller is factory-calibrated but user calibration is possible for inputs and transfer output.

CHAPTER 2 PREPARATIONS

2.1 Setting up

Covers initial setup operations, including setting up output and option units.

Draw-out

Describes the procedure for drawing out the internal mechanism from the controller housing.

Setting up the output unit

Provides a step-by-step guide for installing output units into the controller.

Setting up the option unit

Explains how to install optional communication or input/output units.

2.2 Installation

Details the physical installation requirements, including dimensions and panel cutout.

Dimensions

Provides the physical dimensions of the E5EK controller.

Panel cutout

Specifies the required panel cutout dimensions for installation.

Mounting

Details the procedure for mounting the controller onto a panel using mounting brackets.

Setting up the terminal covers

Explains how to attach terminal covers for protection.

2.3 Wiring Terminals

Explains terminal arrangements, precautions, and wiring procedures.

Terminal arrangement

Shows the terminal layout and numbering for connections.

Precautions when wiring

Lists important precautions to follow during wiring to prevent noise and ensure proper connection.

Wiring

Covers the power supply wiring and specifications.

Sensor input

Details wiring connections for various sensor inputs.

Control output

Explains wiring for control outputs 1 and 2, including available output units and their specifications.

Auxiliary output

Describes wiring for auxiliary outputs 1 and 2.

CT input/Potentiometer

Details wiring for CT input and potentiometer connections.

Remote SP input

Explains wiring for the remote SP input.

Event input

Details wiring for event inputs 1 and 2.

Transfer output

Describes wiring for the transfer output function.

Communications

Notes terminal usage for communication units.

CHAPTER 3 BASIC OPERATION

3.1 Convention Used in this Chapter

Explains conventions and the basic operation flow diagram.

Basic Operation Flow

Presents a flowchart illustrating the basic setup and operation sequence of the controller.

Setup

Provides an example setup scenario assuming specific operating conditions and connections.

3.2 Setting Input Specifications

Details how to set input type, scaling, and input shift.

Input type

Explains how to set the sensor type using numerical codes.

Scaling

Details the use of scaling parameters for voltage and current inputs to match physical quantities.

Input shift

Describes how to adjust input values to compensate for sensor characteristics.

Setting Example

Provides a step-by-step example of setting input type, scaling upper/lower limits, and decimal point.

3.3 Setting Output Specifications

Covers output assignments, direct/reverse operation, and control period.

Output assignments

Explains the ten supported output functions and their assignment to control/auxiliary outputs.

Standard type

Details output assignment support for standard type controllers.

Position-proportional type

Lists output functions supported by position-proportional controllers and disabled functions.

Direct/reverse operation

Explains direct and reverse operation and how to set them.

Control period

Describes setting the pulse output period for relay or voltage outputs.

Setting Example

Demonstrates checking parameter settings for output assignments, direct/reverse operation, and control period.

3.4 Setting Alarm Type

Explains how to set alarm types, values, hysteresis, and output states.

Alarm type

Lists supported alarm types and their output operations based on deviation or absolute values.

Alarm value

Explains how alarm values are set independently for each alarm.

Alarm hysteresis

Details how to set hysteresis for alarm outputs to ensure stable operation.

Standby sequence

Explains the standby sequence function for alarm output control.

Close in alarm/open in alarm

Describes how to set alarm output states as normally open or normally closed.

Summary of alarm operations

Visually summarizes alarm operations with a lower limit deviation and standby sequence example.

Setting Example

Demonstrates setting alarm type, value, hysteresis, and close/open in alarm parameters.

3.5 Protect Mode

Describes how to use the security parameter to protect settings and the A/M key.

Security

Explains the security parameter's role in protecting modes and limiting access.

A/M key protect

Describes how to disable the A/M key to prevent switching between auto and manual operations.

Setting Example

Shows how to protect setup, expansion, option, and calibration modes.

3.6 Starting and Stopping Operation

Details how to start and stop controller operation using the run/stop parameter.

Manipulated variable at stop

Details setting the manipulated variable output when the controller is stopped.

Setting Example

Demonstrates stopping controller operation using the run/stop parameter.

Using Event Input

Notes that run/stop can be selected via event input.

3.7 Adjusting Control Operation

Covers changing set points, manual operation, and auto-tuning (A.T.).

Changing the set point

Explains how to change the set point using the set point parameter.

Manual operation

Describes how to enter manual mode and manually adjust the manipulated variable.

Standard type

Notes that manual MV is held when power is interrupted for standard types.

Balance-less, Bump-less Operation

Explains the operation when switching between manual and auto modes.

Position-proportional type

Details how valve opening is displayed and controlled in manual mode for position-proportional types.

Auto-tuning (A.T.)

Explains the auto-tuning function to optimize PID parameters using the limit cycle method.

40%AT

Describes setting the limit cycle of MV change width to 40% for auto-tuning.

100%AT

Describes setting the limit cycle of MV change width to 100% for auto-tuning.

Setting Example

Demonstrates executing 40% auto-tuning (AT).

CHAPTER 4 APPLIED OPERATION

4.1 Selecting the Control Method

Explains how to select control methods like heating/cooling, position-proportional, and ON/OFF.

Heating and cooling control

Explains heating/cooling control, including dead band and cooling coefficient.

Dead band

Describes setting the dead band for heating/cooling control to create a dead or overlap band.

Cooling coefficient

Explains how to use the cooling coefficient to balance control between heating and cooling sides.

Manipulated variable at stop

Details the MV output behavior when operation is stopped.

Switching with Manual operation

Notes bumpless function during manual/auto switching.

Position-proportional control

Details the use of position-proportional controllers, including output assignments and disabled functions.

Travel time

Explains setting the travel time for valve operation.

Valve opening monitor

Describes monitoring valve opening, requiring motor calibration.

Manipulated variable at stop/PV error

Covers setting outputs for stop or PV error conditions.

Other functions

Mentions dead band and open/close hysteresis for position-proportional control.

ON/OFF control

Explains how to select ON/OFF control via the PID/ON/OFF parameter.

Hysteresis

Describes hysteresis settings for stable ON/OFF switching and for heating/cooling control.

4.2 Operating Condition Restrictions

Details restrictions on manipulated variable, set point limiters, and SP ramps.

Manipulated variable restrictions

Details how to restrict manipulated variable limits and change rates.

MV limiter

Explains setting upper and lower limits for the manipulated variable.

MV change rate limiter

Describes setting the maximum permissible change rate of the manipulated variable.

Limiter operation conditions

Lists conditions under which limiters are invalid or cannot be set.

Set point limiter

Explains how the set point range is limited by upper and lower limit parameters.

SP ramp

Describes the SP ramp function, which limits set point changes by a rate.

Operation at start

Explains SP ramp behavior when power is turned on or run is switched.

Restrictions during SP ramp

Lists conditions that invalidate the SP ramp function.

4.3 How to Use Event Input

Covers multi-SP, run/stop, auto/manual, and SP mode functions using event inputs.

Input assignments

Explains how to choose event input functions and assign them.

Multi-SP function

Details the multi-SP function, relating event inputs to set points.

Assignment example

Provides an example of using two event inputs for multi-SP and Run/Stop functions.

Multi-SP

Shows the relationship between event inputs and set points 0 to 3 for the multi-SP function.

Other event input functions

Covers parameter settings for Run/Stop, Remote/Local, and SP modes using event inputs.

Run/Stop

Explains how event input controls the controller's run/stop status.

Auto/Manual

Describes how event input switches between auto and manual operation.

SP mode

Details how event input selects between remote and local set points.

4.4 How to Use the Remote SP

Explains remote SP input, scaling, SP mode switching, and SP tracking.

Scaling

Explains how to scale remote SP inputs and set upper/lower limits.

Relationship with set point limiter

Describes how set point limiter changes affect remote SP limits.

SP mode

Details how to switch between remote SP and local SP using the SP mode parameter.

Remote SP monitor

Explains monitoring remote SP in local SP mode.

SP tracking

Describes the SP tracking function for smoother set point changes.

Operating conditions

Notes conditions for remote SP and auto-tuning interaction.

4.5 How to Use the Heater Burnout Alarm

Details heater burnout detection, HBA latch, and operating conditions.

Heater burnout detection

Explains how the heater burnout alarm function works using a current transformer.

HBA latch/release

Details how to enable the HBA latch function to hold the alarm state.

Operating conditions

Lists operating conditions and limitations for the heater burnout alarm.

How to calculate the heater burnout set value

Provides a formula and conditions for calculating the heater burnout set value.

Examples of use

Illustrates examples of calculating set values for heater burnout detection.

4.6 LBA

Explains the Loop Break Alarm (LBA) function for detecting control loop errors.

LBA detection time

Explains the LBA detection time parameter for judging loop errors.

LBA detection width

Describes the LBA detection width for improving stability.

LBA detection example

Illustrates LBA operation with a heater burnout scenario.

Setting the LBA detection time

Explains automatic setting and manual setting of LBA detection time.

Determining the LBA detection time

Provides a method to calculate LBA detection time.

4.7 How to Use Transfer Output

Describes how to configure and scale transfer output data.

Transfer output type

Lists the data items selectable for transfer output.

Transfer output scaling

Describes how to scale transfer output data using upper and lower limit parameters.

CHAPTER 5 PARAMETERS

Conventions Used in this Chapter

Explains icons and parameter display conventions used in Chapter 5.

The meaning of icons used in this chapter

Explains the icons used to describe parameters, their settings, and usage examples.

About parameter display

Describes how parameters are displayed based on conditions of use and protection settings.

Protect Mode

Details the protect mode for parameter security and its settings.

Security

Explains the security parameter's role in protecting modes and limiting access.

[A/M] key protect

Details how to invalidate the A/M key function to prevent switching operation modes.

Manual Mode

Explains manual mode operations and the Manual MV parameter.

Manual MV

Explains how to set the manipulated variable for manual operation or valve opening.

Level 0 Mode

Covers parameters for monitoring process value, set point, and operation status.

Set point

Describes setting and monitoring the set point in Level 0 mode.

PV/SP

Explains the PV/SP display and set point monitoring/setting.

Remote SP monitor

Describes monitoring remote SP in local SP mode.

Process value

Explains the monitor range for process value display.

Set point

Details setting ranges for local and remote SP.

Remote SP monitor

Explains conditions of use and monitoring for remote SP.

Set point during SP ramp

Monitors the set point during SP ramp, matching PV/SP parameter.

MV monitor (heat)

Monitors manipulated variable for heating side.

MV monitor (cool)

Monitors manipulated variable for cooling side.

Valve opening monitor

Monitors valve opening during position-proportional control.

Run/Stop

Used for checking operating status and specifying start/stop of operation.

Level 1 Mode

Details parameters for control adjustment, including AT, alarm values, and PID settings.

AT Execute/Cancel

Selects limit cycle width (40% or 100%) for auto-tuning.

Set point 0

Switches set points 0 to 3 by event input for local SP.

Set point 1

Switches set points 0 to 3 by event input for local SP.

Set point 2

Switches set points 0 to 3 by event input for local SP.

Set point 3

Switches set points 0 to 3 by event input for local SP.

AT Execute/Cancel

Details conditions for AT execution and automatic parameter setting.

Set point 0

Explains switching set points 0 to 3 via event input for local SP.

Set point 1

Explains switching set points 0 to 3 via event input for local SP.

Set point 2

Explains switching set points 0 to 3 via event input for local SP.

Set point 3

Explains switching set points 0 to 3 via event input for local SP.

Alarm value 1

Used for monitoring or changing alarm values for output 1.

Alarm value 2

Used for monitoring or changing alarm values for output 2.

Alarm value 3

Used for monitoring or changing alarm values for output 3.

Proportional band

Sets the proportional band parameter for PID control.

Integral time

Sets the integral time parameter for PID control.

Derivative time

Sets the derivative time parameter for PID control.

Cooling coefficient

Used in heating/cooling control to adjust cooling side P.

Dead band

Sets output dead band width in heating/cooling control.

Position-proportional dead band

Sets output hold width for position-proportional control.

Manual reset value

Sets manipulated variable to remove offset during P or PD control stabilization.

Hysteresis (heat)

Sets hysteresis for stable operation in ON/OFF or heating control.

Hysteresis (cool)

Sets hysteresis for stable operation in cooling control.

Control period (heat)

Sets the pulse output period for heating control.

Control period (cool)

Sets the pulse output period for cooling control.

Heater current monitor

Measures the current value of the heater from CT input.

Heater burnout

Outputs heater burnout alarm when current falls below set value.

Level 2 Mode

Covers auxiliary parameters for control adjustment, including limiters and hysteresis.

Remote/Local

Switches between remote and local operation using communications function.

SP mode

Switches between remote SP and local SP via event input.

SP ramp time unit

Specifies the time unit for SP ramp rate.

SP ramp set value

Specifies the maximum permissible change width per unit of time for SP ramp.

LBA detection time

Parameter for setting LBA detection time, automatically set by AT.

MV at stop

Sets manipulated variable when operation stops.

MV at PV error

Sets manipulated variable when input error occurs.

MV upper limit

Sets the upper limit for the manipulated variable.

MV lower limit

Sets the lower limit for the manipulated variable.

MV change rate limit

Sets the maximum permissible change rate of the manipulated variable.

Input digital filter

Sets the time constant of the input digital filter.

Open/close hysteresis

Provides hysteresis for ON/OFF switching of open/close output.

Alarm 1 hysteresis

Checks hysteresis of alarm output 1.

Alarm 2 hysteresis

Checks hysteresis of alarm output 2.

Alarm 3 hysteresis

Checks hysteresis of alarm output 3.

Input shift upper limit

Sets shift amount for input shift upper limit.

Input shift lower limit

Sets shift amount for input shift lower limit.

Setup Mode

Explains parameters for basic specifications like input type, scaling, and output assignments.

Input type

Explains how to set the sensor type using numerical codes.

Scaling upper limit

Sets the upper limit for scaling analog inputs.

Scaling lower limit

Sets the lower limit for scaling analog inputs.

Decimal point

Specifies the decimal point position for EU units.

_C/_F selection

Sets the temperature unit to Celsius or Fahrenheit.

Parameter initialize

Returns parameter settings to their defaults.

Control output 1 assignment

Assigns output functions to control output 1.

Control output 2 assignment

Assigns output functions to control output 2.

Auxiliary output 1 assignment

Assigns output functions to auxiliary output 1.

Auxiliary output 2 assignment

Assigns output functions to auxiliary output 2.

Alarm 1 type

Specifies the operation of alarm 1.

Alarm 1 open in alarm

Selects the output state for alarm 1.

Alarm 2 type

Specifies the operation of alarm 2.

Alarm 2 open in alarm

Selects the output state for alarm 2.

Alarm 3 type

Specifies the operation of alarm 3.

Alarm 3 open in alarm

Selects the output state for alarm 3.

Direct/Reverse operation

Explains direct and reverse operation and how to set them.

Input type

Sets the sensor type by code, detailing available types and ranges.

Scaling upper limit

Sets the upper limit for scaling analog inputs.

Scaling lower limit

Sets the lower limit for scaling analog inputs.

Decimal point

Specifies the decimal point position for EU units.

_C/_F selection

Sets the temperature unit to Celsius or Fahrenheit.

Control output 1 assignment

Assigns output functions to control output 1.

Control output 2 assignment

Assigns output functions to control output 2.

Auxiliary output 1 assignment

Assigns output functions to auxiliary output 1.

Auxiliary output 2 assignment

Assigns output functions to auxiliary output 2.

Alarm 1 type

Specifies the operation of alarm 1.

Alarm 1 open in alarm

Selects the output state for alarm 1.

Alarm 2 type

Specifies the operation of alarm 2.

Alarm 2 open in alarm

Selects the output state for alarm 2.

Alarm 3 type

Specifies the operation of alarm 3.

Alarm 3 open in alarm

Selects the output state for alarm 3.

Direct/Reverse operation

Explains direct and reverse operation and how to set them.

Expansion Mode

Details parameters for expanded functions like self-tuning and advanced PID control.

Set point upper limit

Limits the upper set point value.

Set point lower limit

Limits the lower set point value.

PID / ON/OFF

Selects advanced PID or ON/OFF control.

ST

Enables or disables the self-tuning (ST) function.

ST stable range

Sets the stable range width during self-tuning.

α

Sets the advanced PID control parameter alpha.

AT calculated gain

Sets the gain for PID parameters during auto-tuning.

Standby sequence reset method

Selects conditions for resetting after standby sequence.

Automatic return of display mode

Sets time for automatic return to PV/SP display.

AT hysteresis

Sets hysteresis for AT execution event ON/OFF switching.

LBA detection width

Defines width for LBA detection of manipulated variable changes.

Set point upper limit

Limits the upper and lower set points, adjusting to sensor or scaling limits.

Set point lower limit

Limits the upper and lower set points, adjusting to sensor or scaling limits.

PID / ON/OFF

Selects advanced PID or ON/OFF control, referencing related articles.

ST

Enables or disables self-tuning (ST) function based on input type and control.

ST stable range

Sets the stable range width during self-tuning.

α

Sets the advanced PID control parameter alpha.

AT calculated gain

Sets PID gain during auto-tuning, prioritizing response or stability.

Standby sequence reset method

Selects conditions for resetting after alarm standby sequence cancellation.

Automatic return of display mode

Sets time for automatic return to PV/SP display after inactivity.

AT hysteresis

Sets hysteresis for AT execution event ON/OFF switching.

LBA detection width

Defines width for LBA detection of manipulated variable changes.

Option Mode

Covers parameters for option units, including communications and event inputs.

Multi-SP function

Specifies the number of event inputs for switching set points (SP).

Event input assignment 1

Assigns event input 1 for functions other than multi-SP.

Event input assignment 2

Assigns event input 2 for functions other than multi-SP.

Communication stop bit

Sets the communication stop bit parameter.

Communication data length

Sets the communication data length parameter.

Communication parity

Sets the communication parity parameter.

Communication baud rate

Sets the communication baud rate parameter.

Communication unit No.

Sets the communication unit number.

Transfer output type

Selects the data item for transfer output.

Transfer output upper limit

Sets the upper limit for scaling transfer output.

Transfer output lower limit

Sets the lower limit for scaling transfer output.

HBA latch

Holds the heater burnout alarm until reset conditions are met.

Motor calibration

Executes motor calibration for valve opening monitoring.

Travel time

Sets the time from fully opened to fully closed valve.

PV dead band

Sets a band where the valve will not move.

Remote SP enable

Enables or disables the remote SP function.

Remote SP upper limit

Sets the remote SP upper limit value.

Remote SP lower limit

Sets the remote SP lower limit value.

SP tracking

Specifies operation when remote SP mode switches to local SP mode.

Multi-SP function

Specifies the number of event inputs for switching set points (SP).

Event input assignment 1

Assigns event input 1 for functions other than multi-SP.

Event input assignment 2

Assigns event input 2 for functions other than multi-SP.

Communication stop bit

Sets the communication stop bit parameter.

Communication data length

Sets the communication data length parameter.

Communication parity

Sets the communication parity parameter.

Communication baud rate

Sets the communication baud rate parameter.

Communication unit No.

Sets the communication unit number.

Transfer output type

Selects the data item for transfer output.

Transfer output upper limit

Sets the upper limit for scaling transfer output.

Transfer output lower limit

Sets the lower limit for scaling transfer output.

HBA latch

Holds the heater burnout alarm until reset conditions are met.

Motor Calibration

Executes motor calibration for valve opening monitoring.

Travel Time

Sets the time from fully opened to fully closed valve.

PV dead band

Sets a band where the valve will not move.

Remote SP enable

Enables or disables the remote SP function.

Remote SP upper limit

Sets the remote SP upper limit value.

Remote SP lower limit

Sets the remote SP lower limit value.

SP tracking enable

Specifies operation when remote SP mode switches to local SP mode.

Calibration Mode

Contains parameters for user calibration of inputs and outputs.

CHAPTER 6 USING THE COMMUNICATIONS FUNCTION

6.1 Outline of the Communications Function

Describes the purpose and capabilities of the E5EK communications function.

Outline

Describes the purpose and capabilities of the E5EK communications function.

Transfer procedure

Illustrates the command frame/response frame exchange between host and controller.

Interface

Lists option units supporting RS-232C, RS-422, and RS-485 interfaces.

6.2 Preparing for Communications

Covers cable connections and setting communication specifications for RS-232C, RS-422, and RS-485.

Cable connections

Shows wiring diagrams and specifications for RS-232C and RS-422 cable connections.

RS-232C

Details RS-232C cable connection specifics.

RS-422

Details RS-422 cable connection specifics, including terminators.

RS-485

Details RS-485 cable connection specifics, including terminators.

Setting the communications specifications

Explains how to match host and controller communication settings.

Communications parameters

Lists the configurable communication parameters like baud rate and parity.

6.3 Command Configuration

Explains the structure of commands and responses used for communication.

6.4 Commands and Responses

Details various commands for reading/writing parameters and special commands.

Reading/writing parameters

Details commands for reading and writing controller parameters.

Parameter

Lists parameters with their numbers, data setting ranges, and modes.

Parameter

Continues the list of parameters with their numbers, data setting ranges, and modes.

Parameter

Continues the list of parameters with their numbers, data setting ranges, and modes.

Issuing special commands

Details special commands for Run/Stop, Remote/Local, AT execute/cancel, and SP mode.

Command List

Provides a list of command numbers, commands, and command codes.

A group

Shows status monitoring bits for A group commands.

B group

Shows status monitoring bits for B group commands.

About Setting Levels

Explains how to return to setting level 0 or handle errors in parameter write commands.

6.5 How to Read Communications Error Information

Explains how to interpret end codes to diagnose communication errors.

End code

Explains how to use end codes to diagnose communication errors.

End code

Details specific end codes like "Command cannot be executed", "Parity error", "Framing error", "FCS error".

Undefined error

Describes undefined errors related to header or parameter codes.

6.6 Program Example

Provides examples of communication programs and their usage.

How to use programs

Explains how to use the provided communication program examples.

Procedure

Outlines the steps to run a communication program.

Conditions when running a program

Specifies communication conditions and cable connection requirements.

Program list (language: IBM PC COMPATIBLE MACHINE)

Provides a BASIC program example for E5EK communication.

Examples of use

Demonstrates setting unit number, set point, start running, and monitoring process value.

CHAPTER 7 CALIBRATION

7.1 Structure of Parameters

Explains parameter configuration in calibration mode.

7.2 Calibrating Thermocouple

Details the calibration procedure for thermocouple inputs.

7.3 Calibrating Platinum Resistance Thermometer

Details the calibration procedure for platinum resistance thermometer inputs.

7.4 Calibrating Current Input

Details the calibration procedure for current inputs.

7.5 Calibrating Voltage Input

Details the calibration procedure for voltage inputs.

7.6 Checking Indication Accuracy

Explains how to check indication accuracy after calibration.

Structure of Parameters

Describes how to select calibration mode and parameters, and the order of calibration steps.

Calibration Item menu

Explains parameter display during calibration.

Calibration save mark

Indicates when calibration data has been saved.

Calibration Item menu

Describes parameter display and process value indication during calibration.

Calibration save mark

Explains the mark indicating saved calibration data.

Preparations

Details required devices and connections for thermocouple calibration.

Connecting the Cold Junction Conductor

Explains how to connect the cold junction conductor for proper calibration.

Calibration: thermocouple 1

Provides step-by-step instructions for calibrating thermocouple group 1.

Calibration: thermocouple 2

Provides step-by-step instructions for calibrating thermocouple group 2.

Preparation

Details required devices and connections for platinum resistance thermometer calibration.

Calibration

Provides step-by-step instructions for calibrating platinum resistance thermometer.

Calibration

Continues calibration steps for platinum resistance thermometer, including transfer output.

Preparation

Details required devices and connections for current input calibration.

Calibration

Provides step-by-step instructions for calibrating current input.

Preparation

Details required devices and connections for voltage input calibration.

Calibration: 0 to 5 V, 1 to 5 V

Provides step-by-step instructions for calibrating 0-5V and 1-5V voltage inputs.

Calibration: 0 to 10V

Provides step-by-step instructions for calibrating 0-10V voltage input.

Thermocouple

Explains checking indication accuracy for thermocouple inputs after calibration.

Platinum resistance thermometer

Explains checking indication accuracy for platinum resistance thermometer inputs.

Current input

Explains checking indication accuracy for current inputs.

Voltage input

Explains checking indication accuracy for voltage inputs.

CHAPTER 8 TROUBLESHOOTING

8.1 Initial Checks

Lists essential checks for power supply, wiring, and communication settings before further troubleshooting.

8.2 How to Use the Error Display

Explains how to interpret error codes displayed on the No.1 display and remedy the problems.

Input error

Describes input errors, their meaning, action, and operation at error.

Memory error

Details memory errors, including actions and operation at error.

A/D converter error

Explains A/D converter errors, actions, and operation at error.

Calibration data error

Describes calibration data errors, their meaning, action, and operation.

Display range over

Explains the display range over indication and its operation.

Motor calibration error (Displayed on the No. 2 Display)

Details motor calibration errors, actions, and operation.

8.3 How to Use Error Output

Details how to assign error outputs to terminals for functions like LBA, input errors, and A/D converter errors.

LBA

Explains LBA for detecting loop breaks and related errors.

Input errors

Describes assigning error 1 output for input errors.

A/D converter error

Describes assigning error 2 output for A/D converter errors.

Remote SP input error

Describes assigning error 3 output for remote SP input errors.

8.4 Checking Operation Restrictions

Summarizes restrictions on ST, AT, limiter, and other functions when combined.

Inoperable or Invalid Functions

Summarizes restrictions on ST, AT, limiter, and other functions when combined.

APPENDIX

SPECIFICATIONS

Provides detailed technical specifications of the E5EK controller.

Ratings

Details the electrical ratings, power consumption, and voltage ranges.

Characteristics

Lists accuracy, hysteresis, control period, and physical characteristics.

Heater Burnout Alarm

Specifies heater current monitoring and alarm settings.

Output Unit Ratings and Characteristics

Lists ratings and characteristics for various output units.

Option Unit Ratings and Characteristics

Details ratings and characteristics for event inputs, communications, and transfer output.

ABOUT CURRENT TRANSFORMER (CT)

Details specifications and dimensions for current transformers.

Specifications

Lists specifications for E54-CT1 and E54-CT3 current transformers.

Dimensions

Shows the dimensions of E54-CT1 and E54-CT3 current transformers.

CONTROL BLOCK DIAGRAM

Illustrates control block diagrams for standard and position-proportional types.

Standard type

Illustrates the control block diagram for the standard type controller.

Position-proportional type

Illustrates the control block diagram for the position-proportional type controller.

SETTING LIST

Lists parameters by mode (Protect, Manual, Level 0, 1, 2) with ranges and defaults.

Mode

Lists parameters by mode (Protect, Manual, Level 0, 1, 2) with ranges and defaults.

Parameter Name

Lists parameter names for configuration.

Setting Range

Specifies the adjustable range for each parameter.

Unit

Indicates the unit of measurement for parameter values.

Default

Shows the default value for each parameter.

Remarks

Provides additional notes or conditions for parameter settings.

Setting

Indicates the parameter setting status.

Mode

Continues listing parameters by mode (Setup, Expansion) with ranges and defaults.

Parameter Name

Lists parameter names for configuration.

Setting Range

Specifies the adjustable range for each parameter.

Unit

Indicates the unit of measurement for parameter values.

Default

Shows the default value for each parameter.

Remarks

Provides additional notes or conditions for parameter settings.

Setting

Indicates the parameter setting status.

Mode

Continues listing parameters by mode (Option) with ranges and defaults.

Parameter Name

Lists parameter names for configuration.

Setting Range

Specifies the adjustable range for each parameter.

Unit

Indicates the unit of measurement for parameter values.

Default

Shows the default value for each parameter.

Remarks

Provides additional notes or conditions for parameter settings.

MODEL LIST

Lists all available E5EK models and related units with their specifications.

PARAMETER OPERATIONS LIST

Illustrates parameter navigation across modes (Level 0, 1, 2, Setup, Expansion, Option, Calibration).

Setup mode

Shows parameter organization within Setup mode.

Expansion mode

Shows parameter organization within Expansion mode.

Option mode

Shows parameter organization within Option mode.

Calibration mode

Shows parameter organization within Calibration mode.

FUZZY SELF-TUNING

Explains the fuzzy self-tuning function for PID constant optimization.

Features

Highlights the capabilities of the E5EK's fuzzy self-tuning function.

Fuzzy Self-tuning Function

Describes the three modes of the fuzzy self-tuning function.

Startup Conditions of SRT

Lists the conditions required for the SRT mode of fuzzy self-tuning to start.

PID Constant Refreshing Conditions

Explains conditions affecting PID constant renewal during SRT.

Stable Temperature Status

Describes the stable temperature status criteria for fuzzy self-tuning activation.

Balanced Status

Defines the balanced status condition for fuzzy self-tuning.

Startup Conditions of DT

Lists conditions for the DT mode of fuzzy self-tuning to start.

Startup Conditions of HT

Lists conditions for the HT mode of fuzzy self-tuning to start.

X FORMAT

Describes the X format used for E5EK controller communications.

Format

Explains the structure of X format commands and responses.

Command

Details the structure of a command frame in X format.

Response

Details the structure of a response frame in X format.

ASCII CODE LIST

Provides a list of ASCII codes.

INDEX

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