Figure17(continued)
1.Exhaustgasket
15.DPFstiffener(5)29.Exhaustpressurepipe(DPFoutlet)
2.Flangeheadscrew(4)16.DPFgasket(2)30.Sensorgasket(4)
3.Flangenut(5)17.Locknut(20)31.Banjobolt(2)
4.Exhaustelbow
18.DPFstiffenerw/liftinglug32.Hoseclip(4)
5.DOCtempsensor(inlet)19.DPFstiffener33.Exhaustpressurehose(DPFinlet)
6.DOCtempsensor(outlet)20.Outletange34.Exhaustpressurehose(DPFoutlet)
7.Band
21.Flangeheadscrew(2)
35.Pressuresensor
8.Bandclip
22.Intakemanifold36.Flangeheadscrew(2)
9.Band23.Mount
37.Connectorclip(2)
10.Flatwasher(3)24.Flangeheadscrew(5)38.Sensorbracket
11.DPFassembly25.Mount
39.Flangeheadscrew(2)
12.DOCassembly26.Locknut(2)40.Liftinglug
13.Flangeheadscrew(20)27.Flangeheadscrew(4)41.Flangeheadscrew(2)
14.DPFstiffener28.Exhaustpressurepipe(DPFinlet)
Groundsmaster5900/5910modelsthatarepoweredbyadieselenginethat
complieswithEPATier4emissionregulationsareequippedwithanexhaust
systemthatincludesadieseloxidationcatalyst(DOC)andadieselparticulate
lter(DPF).Theseexhaustcomponentsrequireserviceorcomponent
replacementatintervalsidentiedinyourOperator’sManual.Additionally,the
exhaustassemblyusestwo(2)temperaturesensorsandapressuredifferential
sensorwhichareusedasinputsfortheengineECUtomonitortheoperation
oftheexhaustsystem.
Thedieselparticulatelter(DPF)iscleanedperiodicallythrougharegenerative
processthatiscontrolledbytheengineECU(seetheEngineElectronicControl
Unit(ECU)(page4–3)).TheInfoCenterdisplaywillidentifythestatusofDPF
regeneration.Atrecommendedintervals,DPFreconditioningisnecessarywhich
willrequireexhaustsystemdisassembly,DPFremovalandDPFreconditioning
byacompanythathasthenecessaryequipment.OncetheDPFhasgone
throughthereconditioningprocess,itcanbere−installedintheexhaustsystem.
ContactyourToroDistributorforinformationonreconditioningtheDPF .
Thedieseloxidationcatalyst(DOC)hasaservicelifeexpectancyandrequires
replacementatrecommendedintervals.ReplacementoftheDOCwillrequire
exhaustsystemdisassembly,removaloftheexistingDOCandinstallation
ofthenewDOC.
Additionalinformationaboutthedieselparticulatelter(DPF)operationand
maintenancecanbefoundintheYanmarServiceManualandtheYanmar
TroubleshootingManual.
ExhaustSystemRemoval
Note:TheexhaustsystemDPFandDOCcanberemovedfromtheexhaust
systemwithoutremovingtheentireexhaustfromtheengine.SeetheYanmar
ServiceManualforcompletedisassemblyandassemblyprocedures.
CAUTION
Theengineandexhaustsystemmaybehot.Toavoidpossible
burns,allowtheengineandexhaustsystemtocoolbeforeworking
ontheexhaustsystem.
YanmarDieselEngine:ServiceandRepairs
Page4–14
Groundsmaster
®
5900&5910
16227SLRevB