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Yamaha F115A - Service Manual

Yamaha F115A
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SERVICE MANUAL
68V-28197-ZA-C1
WORLDWIDE
F115A
FL115A
F115Y
LF115Y
USA, CANADA
MANUEL D’ENTRETIEN
WARTUNGSHANDBUCH
MANUAL DE SERVICIO
E
F
D
ES
290381

Table of Contents

Other manuals for Yamaha F115A

Questions and Answers

  • B
    brownjohnSep 12, 2025
    Why is my Yamaha F115A Outboard Motor gauge operating unstably?
    • N
      nguyenkristinaSep 12, 2025
      If the gauge operates unstably, it's likely that the resistor isn't connected to the ending hubs. Connect the gray 6-pin cap to the ending multi-hubs to resolve this.
  • S
    Stephanie BarnesSep 13, 2025
    Why is the Yamaha F115A gauge response poor?
    • J
      Janet ScottSep 13, 2025
      If the gauge response is poor, a market obtainable unit connected to the system may have failed, or the signal volume has exceeded 50% of the capacity. Replace the faulty unit or remove the heavy signal output unit.
  • J
    Jennifer HessSep 15, 2025
    Why does my Yamaha Outboard Motor trim gauge always show fully tilted up?
    • B
      Brian WilliamsSep 16, 2025
      If the trim gauge always shows the fully tilted-up position, the trim sensor signal isn't being received. Connect the pink lead connectors with each other.
  • K
    kimberlyescobarSep 18, 2025
    Why doesn't my Yamaha F115A Outboard Motor boat speed gauge show?
    • B
      Bryan DunnSep 18, 2025
      If the boat speed and/or coolant pressure gauge isn't showing, it means the optional sensor hasn't been installed. Install the optional sensor to fix this.
  • B
    Brian BruceNov 19, 2025
    Why Yamaha Outboard Motor won't start but the starter works?
    • A
      agilbertNov 19, 2025
      If your Yamaha Outboard Motor's starter is working but the engine won't start, several factors could be the cause. The fuel tank may be empty, or the fuel could be contaminated or stale; in these cases, fill the tank with clean, fresh fuel. The fuel filter might be clogged, so clean or replace it. Also, ensure the engine stop switch lanyard is attached and the shift lever is in neutral. Inspect the spark plugs; they may be fouled or of an incorrect type, requiring cleaning or replacement with the recommended type. Check and refit the spark plug cap(s) if they are fitted incorrectly. Poor connections or damaged ignition wiring can also prevent starting, so check wires for wear or breaks, tighten loose connections, and replace worn or broken wires. For other potential issues like fuel pump m...
  • R
    Robert JohnsonNov 23, 2025
    What to do if Yamaha F115A engine idles irregularly or stalls?
    • P
      Patricia WyattNov 23, 2025
      If your Yamaha Outboard Motor engine idles irregularly or stalls, there are several things you can check. Inspect the spark plugs; they may be fouled or of an incorrect type, requiring cleaning or replacement with the recommended type. Ensure that the fuel tank air vent screw is open. Check for any obstructions in the fuel system, such as a pinched or kinked fuel line. The fuel could be contaminated or stale, so fill the tank with clean, fresh fuel. Also, the fuel filter might be clogged, so clean or replace it. Ensure the motor is in a normal operating position and that the fuel joint connection is correct. Verify that the battery lead is securely connected. If the spark plug gap is incorrect, inspect and adjust it as specified. Check the wires for wear or breaks, tighten all loose connec...

Summary

CHAPTER 1 GENERAL INFORMATION

IDENTIFICATION

Locates and identifies the outboard motor's serial number stamped on a label.

SAFETY WHILE WORKING

Provides procedures recommended by Yamaha for safe maintenance and repair operations.

CHAPTER 2 SPECIFICATIONS

MAINTENANCE SPECIFICATIONS

Lists maintenance specifications for the power unit, cylinders, pistons, and rings.

CHAPTER 3 PERIODIC INSPECTIONS AND ADJUSTMENTS

MAINTENANCE INTERVAL CHART

Guide to general maintenance intervals, adaptable to operating conditions.

FUEL SYSTEM

Procedures for checking fuel lines, filters, and pressure.

CONTROL SYSTEM

Checks and adjustments for throttle body pickup timing, cables, and sensors.

POWER UNIT

Checks related to engine oil level, oil filter replacement, and timing belt.

CHAPTER 4 FUEL SYSTEM

HIGH-PRESSURE FUEL LINE

Procedures for removing/installing and reducing pressure in the high-pressure fuel line.

CHAPTER 5 POWER UNIT

FLYWHEEL MAGNET ASSEMBLY

Procedures for removing, installing, and disassembling the flywheel magnet assembly.

TIMING BELT

Procedures for removing, installing, and adjusting the timing belt and tensioner.

CYLINDER HEAD ASSEMBLY

Procedures for removing, installing, and checking the cylinder head assembly and thermostat.

CRANKSHAFT AND PISTON;CONNECTING ROD ASSEMBLY

Procedures for removing, installing, and checking crankshaft, piston, and connecting rod components.

CHAPTER 6 LOWER UNIT

BACKLASH (REGULAR ROTATION MODELS)

Procedures for measuring and adjusting forward and reverse gear backlash.

BACKLASH (COUNTER ROTATION MODELS)

Procedures for measuring and adjusting forward and reverse gear backlash.

CHAPTER 7 BRACKET UNIT

POWER TRIM AND TILT UNIT

Procedures for removing, installing, filling, and bleeding the power trim and tilt unit.

CHAPTER 8 ELECTRICAL SYSTEMS

WIRE HARNESS

Provides a wiring diagram and color codes for connections.

ELECTRICAL COMPONENTS ANALYSIS

Details procedures for using a digital circuit tester and measuring voltage and resistance.

IGNITION SYSTEM

Procedures for checking battery, fuses, ignition coil, spark gap, and peak voltage.

IGNITION CONTROL SYSTEM

Checks for battery, fuses, pulser coil, ECM, and throttle position sensor.

STARTING SYSTEM

Procedures for checking battery, fuses, starter relay, and starter motor components.

CHAPTER 9 TROUBLE ANALYSIS

TROUBLE ANALYSIS

Provides a chart for diagnosing common engine problems.

TROUBLE SHOOTING FOR ELECTRIC FUEL INJECTION

Troubleshooting steps for common electric fuel injection issues.

Yamaha F115A Specifications

General IconGeneral
Compression Ratio10.0:1
Fuel Induction SystemEFI (Electronic Fuel Injection)
Lubrication SystemWet sump
Ignition SystemTCI (Transistor Controlled Ignition)
Starting SystemElectric
Alternator Output35 Amp
Cooling SystemWater-cooled
SteeringRemote
Engine Type4-stroke, DOHC, 16-valve
Displacement1832 cc
Max. Power Output115 hp
Operating Range5300 - 6300 rpm
Full Throttle RPM Range5300 - 6300 rpm
Recommended FuelRegular Unleaded
Gear Ratio2.15:1
Shaft Length20 in (508 mm) / 25 in (635 mm)
Recommended OilYamalube 4M
ExhaustThrough prop
Oil Pan Capacity4.5 liters

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