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Big Pack 890
Page 352
Krone Big Pack 890 - Page 352
352 pages
Manual
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Maschinenfabrik
Bernard Krone GmbH
Heinrich-Krone-Straße 10, D-48480 Spelle
Postfach 11
63, D-48478 Spelle
Phone
+49
(0) 59
77/935-0
Fa
x
+49 (0) 59
77/935-339
Internet: http://www.krone.de
eMail: info.ldm@krone.de
.
. . konsequent, kompetent
351
Table of Contents
Main Page
Foreword
3
Table of Contents
4
Introduction
14
Purpose of Use
14
Validity
14
Contact
14
Identification Plate
15
Information Required for Questions and Orders
15
Intended Use
16
Technical Data
17
Big PACK 890 XC
17
Big PACK 1270 XC
18
Big PACK 1290 XC
19
Big PACK 1290 HDP XC
20
Lubricants
22
Filling Quantities and Lubrication Designations for Gearboxes
22
Oil Quantities and Designations for the On-Board Hydraulic System
23
Oil Quantities and Designations for the Compressor
23
General Technical Description
24
Connection Prerequisites on Tractor
25
Hydraulic Connections
26
Machine Overview
28
Left Side of the Big PACK Baler with Tandem Axle
28
Right Side of the Big PACK Baler with Tandem Axle
30
Functioning of the VFS Conveyor System
32
Functional Description of the Big PACK Baler
33
Safety
34
Identifying Symbols in the Operating Instructions
34
Identification of the Hazard Warnings
34
Personnel Qualification and Training Fehler! Textmarke nicht Definiert
35
Dangers in Case of Non-Compliance with the Safety Instructions
35
Safety-Conscious Work Practices
35
Safety Instructions and Accident Prevention Regulations
36
Hitched Implements
37
PTO Operation
38
Hydraulic System
39
Tyres
39
Maintenance
40
Unauthorised Conversion/Modification and Spare Parts Production
40
Inadmissible Modes of Operation
40
Safety Instructions on the Machine
40
Introduction
41
Position of the Adhesive Safety Stickers on the Machine
42
Position of the General Information Labels on the Machine
44
Re-Ordering the Adhesive Safety and Information Labels
45
Affixing the Adhesive Safety and Information Labels
45
Special Safety Instructions
46
Ladder
46
Fire Extinguisher
47
Parking Brake
48
Flywheel Brake
49
Swivelling Parking Support into Transport Position
50
Hydraulic Parking Jack (Optional)
51
Commissioning
53
Adjusting the Drawbar Height
54
Adjusting the Height of the Drive Train
55
Mounting Onto the Tractor
56
PTO Shaft
57
Length Adjustment
57
Start-Up
58
Mounting Onto the Tractor
59
Install the PTO Shaft
60
Hydraulics
62
Special Safety Instructions
62
Connecting the Hydraulic Lines
62
Hydraulic Brake (Export)
64
Hydraulic Connection to Block the Coaster/Steering Axle (Special Equipment)
64
Load-Sensing Connection
65
Adjusting the Hydraulic System
65
Compressed Air Connections for the Compressed Air Brake
66
Supports for Compressed Air Hoses
67
Electrical Connections
68
Work Lights (Optional)
68
Driving and Transport
69
Preparations for Road Travel
69
Lifting the Pick-Up
69
Roller Chute Hydraulically Activated
70
Bale Chute in Transport Position (Optional)
70
Checking the Lighting System
71
Releasing the Parking Brake
71
Moving
72
Manoeuvring the Machine Without Hydraulic Connection
73
Parking
74
Parking Brake
74
Wheel Chocks
75
KRONE Operation Terminal Gamma
77
Mounting the Control Unit
78
Electrical Power Supply
79
Overview
80
Description of the Keys
81
Operational Readiness
82
Manual Mode
84
Basic Screen Manual Mode 1/2
84
Basic Screen Manual Mode 2/2
86
Setting the Target Bale Channel Flap Pressure
89
Setting the Bale Length (Only with Electr. Bale Length Setting)
90
Automatic Mode
92
Buttons on the Machine
94
Description of Baling Process
95
Bale Channel Chamber Empty
95
Bale Channel Chamber Full
95
Menu Level
96
Short Overview
96
Bringing up a Menu Level
97
Main Menu 1 „Settings
99
Menu 1-1 „Correction Value Bale Length
100
Menu 1-2 „Knotter Signal
101
Menu 1-3 „Sensitivity of Direction Display
102
Menu 1-4 „Contrast
103
Menu 1-5 „Central Lubrication
106
Menu 1-6 „Knotter Blowing
108
Menu 1-6-1 „Strokes / Blow
109
Menu 1-6-2 „Bales / Blow
110
Menu 1-6-3 „Blow Time
111
Menu 1-7 „Unit of Measurement
112
Main Menu 2 "Counters
113
Menu 2-1 „Customer Counter
114
Menu 2-2 „Total Bale Counter
116
Main Menu 4 „Service
117
Menu 4-2 "Manual Sensor Test
118
Actuator Test
124
Menu 4-4 „Manual Actuator Test
124
Main Menu 5 „Info
127
Info Window
128
Main Menu 6 "Technician
129
Alarm Message
130
KRONE ISOBUS-Terminal CCI 100
136
Installing the Terminal into Cabin
137
ISOBUS Short Cut Button
138
Connecting the Terminal (on Tractors with Integrated ISOBUS System)
140
Connecting the Terminal (on Tractors Without ISOBUS System)
141
Switching the Terminal on / off When the Machine Is Not Connected
142
Switching the Terminal on / off When the Machine Is Connected
143
Manual Mode
144
Manual Mode Basic Screen
144
Manual Mode Basic Screen
146
Setting the Target Bale Channel Flap Pressure
148
Setting the Bale Length (Only for Electrical Bale Length Setting)
149
Automatic Mode
151
Buttons on the Machine
153
Description of Baling Process
154
Bale Channel Chamber Empty
154
Bale Channel Chamber Full
154
Menu Level
155
Brief Overview
155
Calling up the Menu Level
156
Main Menu 1 „Settings
157
Menu 1-1 „Correction Value Bale Length
158
Menu 1-2 „Knotter Signal
159
Menu 1-3 „Sensitivity of the Direction Display
160
Menu 1-5 „Central Lubrication
162
Menu 1-6 „Knotter Blowing
164
Menu 1-6-1 „Strokes / Blow
165
Menu 1-6-2 „Bales / Blow
166
Menu 1-6-3 „Blow Time
167
Main Menu 2 „Counters
168
Menu 2-1 „Customer Counter
169
Menu 2-2 „Total Bale Counter
171
Main Menu 4 „Service
172
Menu 4-2 „Manual Sensor Test
173
Actuator Test
179
Menu 4-4 „Manual Actuator Test
179
Main Menu 5 „Info
182
Main Menu 6 „Fitter
183
Alarm Message
184
Alarm Messages
185
ISOBUS Operation
191
Attaching the ISOBUS Terminal
192
Connection Terminal to Tractor
192
Connection Tractor to Machine
192
Differing Functions to KRONE ISOBUS Terminal CCI
193
ISOBUS „Auxiliary"-Function (AUX)
194
Example of a Joystick Assignment for Fendt (Default Setting)
195
Operation
196
Pick up
197
Default Setting (Working Height Setting)
197
Driving with Pick-Up in Fixed Position
198
Roller Crop Guide
199
Cutting System
200
General Aspects
200
Cutting Length
201
Activating the Cutting System
202
Blade Changing
202
Unlocking the Blade Shaft
204
Removing Blockages
205
Baling Force Regulation
206
Ejection of the Last Bale
207
Opening the Bale Channel Chamber
207
Medium Design
207
Comfort Design
207
Activating the Bale Ejector
208
Medium Design
208
Comfort Design
208
Hydraulically Foldable Roller Chute
209
Medium Design
209
Comfort Design
209
Length Adjustment of the Big Bales
210
Manual Length Adjustment
210
Electrical Length Setting (Optional)
210
Twine
211
Electrical Twine Empty Display
211
Twine Motion Indicator Upper Twine (Double Knotter)
212
Initiate the Tying Process Manually
213
Drives
214
Main Drive
214
Packer Drum Drive
215
Knotter Shaft Drive
216
XC Cutting System Drive
216
Pick-Up Drive with XC Cutting System
217
Pick-Up Drive over Gearbox (Without XC Cutting System)
217
Multibale Equipment (Optional)
218
Settings
220
Tying Unit
221
Inserting the Twine
221
Interconnecting the Twine (Twine Box)
222
Threading the Twine
225
Single Knotter
225
Lower Twine Double Knotter
226
Upper Twine
227
Setting the Needles
228
Lateral Setting of the Needles
228
Setting the Height of the Needles on the Knotter
229
Top Dead Centre of the Needles
230
Setting the Needle Yoke Brake
231
Position of Needles - Checking / Setting the Baling Ram
232
Setting the Upper Needle
233
Checking the Setting of the Upper Needle
233
Twine Bar
234
Setting the Twine Bar (Single Knotter)
234
Setting the Twine Bar (Double Knotter)
235
Checking the Twine Bar after the Setting
236
Pretension of the Twine Bar Shaft
237
Setting the Knotter Shaft Brake
237
Twine Brake Fehler! Textmarke nicht Definiert
238
Setting the Twine Tension on the Upper Twine Strand (Double Knotter)
239
Setting the Twine Tension of the Lower Twine Strand (Double Knotter)
240
Knotter
241
Locking the Tying Process
241
Start-Up
242
Single Knotter
242
Knotter Hook (Single Knotter)
242
Setting of Twine Retainer
243
Setting the Holding Force of the Twine Retainer (6)
244
Setting of Blade Lever (Single Knotter)
245
Double Knotter
246
Knotter Hook (Double Knotter)
246
Setting of Twine Retainer
247
Setting the Holding Force of the Twine Retainer (6)
248
Setting the Blade Lever (Double Knotter)
249
Baling Ram Setting
250
Setting the Baling Ram Blades
250
Cleaning the Running Rails
251
Lateral Setting of the Plunger
251
Setting Packer to Baling Ram
252
Setting the Packer
252
Variable Filling System (VFS)
255
Assembling the Feeler Rocker
255
Setting the Coupling (in Zero Position)
256
Setting the Zero Position
256
Setting the Triggering Sensitivity
257
Absorbing Mechanism
258
Checking the Setting
258
Setting the Spring of the Zero Adjuster
258
Setting the Flywheel Cleaning (Only on Big PACK 890)
259
Basic Setting of the Band Brake (Flywheel)
259
Setting the Bale Chute
260
Setting the Multibale
261
Setting the Position of the Second Needle Yoke
261
Setting the Stop
261
Setting the Height of the Needle Yoke Brake
261
Setting the Locking (Frame)
262
Setting the Lockings of the Needle Yoke
262
Setting the Rubber Pad between the Needle Yokes
263
Possible Setting Errors and Their Elimination (Multibale)
263
Setting the Spring of the Chain Tensioner on the Pick-Up
264
On Version Without Cutting System
264
Maintenance
266
Special Safety Instructions
266
Spare Parts
266
Lifting
267
Lifting Eyes
267
Tightening Torques
268
Tightening Torques (Countersunk Screws)
269
Cleaning
270
Tyres
270
Checking and Maintaining Tyres
271
Tyre Air Pressure
272
Hydraulics
273
On-Board Hydraulic System
274
High-Pressure Filter
275
Load-Sensing Connection
276
Adjusting the Hydraulic System
277
Diagram Hydraulic Block
278
Emergency Manual Activation
278
Examples of Emergency Manual Activation
279
Lifting/Lowering the Roller Chute
279
Pressing Force Control (with Emergency Manual Activation)
280
Setting the Baling Pressure
280
Releasing the Bale Channel Chamber (Comfort)
280
Filling Quantities and Lubrication Designations for Gearboxes
281
Oil Quantities and Designations for the On-Board Hydraulic System
281
Oil Quantities and Designations for the Compressor
281
Oil Level Check and Oil Change Intervals (Gearboxes)
281
Main Gearbox 890
281
Packer Gearbox
283
Transfer Gearbox
284
Pick-Up Gearbox
285
Cutting System Drive Gear
286
Maintenance - Brake System
288
Special Safety Instructions
288
Compressed-Air Reservoir
289
Setting the Transfer Mechanism
290
Pneumatic Brake Cylinders
291
Compressor
292
Air Filter for Pneumatic Cylinder (Only Multibale)
293
Replacing Rollers / Cam Follower Rollers
293
Maintenance - Lubrication
294
Special Safety Instructions
294
Lubricants
295
General Aspects
295
Lubricating the PTO Shaft
296
Lubricating the Rollers and Cam Follower Rollers on the Packer Strips
297
Lubricating the Rollers for the Blade Lever
298
Lubrication Points
300
Lubrication Points Big PACK 890 (XC), 1270 (XC), 1290 (XC)
300
Lubrication Points Big PACK 1290 HDP (XC)
302
Automatic Centralised Lubrication System (Optional)
311
Position of the Sensors (Right Hand Side of the Machine)
312
Position of the Sensors (Left Hand Side of the Machine)
314
Adjusting the Sensors
316
Namur Sensor D = 8 MM
316
Namur Sensor D = 12 MM
316
Namur Sensor D = 30 MM
317
Placing in Storage
318
Special Safety Instructions
318
At the End of the Harvest Season
319
Before the Start of the New Season
320
Overload Coupling on Flywheel
321
Malfunctions - Causes and Remedies
322
Special Safety Instructions
322
General Malfunctions
323
Malfunctions on the Knotter
324
Single Knotter
324
Double Knotter
327
Troubleshooting in the Central Lubrication
338
Appendix
340
Hydraulic System Circuit Diagrams
340
Work Hydraulics Part I for Medium and Comfort Version Electronics
340
Work Hydraulics Part II for Comfort Version Electronics
341
Work Hydraulics Part II for Medium Version Electronics
342
On-Board Hydraulic System for Medium Version Electronics
343
On-Board Hydraulic System for Comfort Version Electronics
344
Electrical Circuit Diagram
345
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