Krone Big Pack 890

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Safety

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Main Page

Foreword3
Table of Contents4
Introduction14
Purpose of Use14
Validity14
Contact14
Identification Plate15
Information Required for Questions and Orders15
Intended Use16
Technical Data17
Big PACK 890 XC17
Big PACK 1270 XC18
Big PACK 1290 XC19
Big PACK 1290 HDP XC20
Lubricants22
Filling Quantities and Lubrication Designations for Gearboxes22
Oil Quantities and Designations for the On-Board Hydraulic System23
Oil Quantities and Designations for the Compressor23
General Technical Description24
Connection Prerequisites on Tractor25
Hydraulic Connections26
Machine Overview28
Left Side of the Big PACK Baler with Tandem Axle28
Right Side of the Big PACK Baler with Tandem Axle30
Functioning of the VFS Conveyor System32
Functional Description of the Big PACK Baler33
Safety34
Identifying Symbols in the Operating Instructions34
Identification of the Hazard Warnings34
Personnel Qualification and Training Fehler! Textmarke nicht Definiert35
Dangers in Case of Non-Compliance with the Safety Instructions35
Safety-Conscious Work Practices35
Safety Instructions and Accident Prevention Regulations36
Hitched Implements37
PTO Operation38
Hydraulic System39
Tyres39
Maintenance40
Unauthorised Conversion/Modification and Spare Parts Production40
Inadmissible Modes of Operation40
Safety Instructions on the Machine40
Introduction41
Position of the Adhesive Safety Stickers on the Machine42
Position of the General Information Labels on the Machine44
Re-Ordering the Adhesive Safety and Information Labels45
Affixing the Adhesive Safety and Information Labels45
Special Safety Instructions46
Ladder46
Fire Extinguisher47
Parking Brake48
Flywheel Brake49
Swivelling Parking Support into Transport Position50
Hydraulic Parking Jack (Optional)51
Commissioning53
Adjusting the Drawbar Height54
Adjusting the Height of the Drive Train55
Mounting Onto the Tractor56
PTO Shaft57
Length Adjustment57
Start-Up58
Mounting Onto the Tractor59
Install the PTO Shaft60
Hydraulics62
Special Safety Instructions62
Connecting the Hydraulic Lines62
Hydraulic Brake (Export)64
Hydraulic Connection to Block the Coaster/Steering Axle (Special Equipment)64
Load-Sensing Connection65
Adjusting the Hydraulic System65
Compressed Air Connections for the Compressed Air Brake66
Supports for Compressed Air Hoses67
Electrical Connections68
Work Lights (Optional)68
Driving and Transport69
Preparations for Road Travel69
Lifting the Pick-Up69
Roller Chute Hydraulically Activated70
Bale Chute in Transport Position (Optional)70
Checking the Lighting System71
Releasing the Parking Brake71
Moving72
Manoeuvring the Machine Without Hydraulic Connection73
Parking74
Parking Brake74
Wheel Chocks75
KRONE Operation Terminal Gamma77
Mounting the Control Unit78
Electrical Power Supply79
Overview80
Description of the Keys81
Operational Readiness82
Manual Mode84
Basic Screen Manual Mode 1/284
Basic Screen Manual Mode 2/286
Setting the Target Bale Channel Flap Pressure89
Setting the Bale Length (Only with Electr. Bale Length Setting)90
Automatic Mode92
Buttons on the Machine94
Description of Baling Process95
Bale Channel Chamber Empty95
Bale Channel Chamber Full95
Menu Level96
Short Overview96
Bringing up a Menu Level97
Main Menu 1 „Settings99
Menu 1-1 „Correction Value Bale Length100
Menu 1-2 „Knotter Signal101
Menu 1-3 „Sensitivity of Direction Display102
Menu 1-4 „Contrast103
Menu 1-5 „Central Lubrication106
Menu 1-6 „Knotter Blowing108
Menu 1-6-1 „Strokes / Blow109
Menu 1-6-2 „Bales / Blow110
Menu 1-6-3 „Blow Time111
Menu 1-7 „Unit of Measurement112
Main Menu 2 "Counters113
Menu 2-1 „Customer Counter114
Menu 2-2 „Total Bale Counter116
Main Menu 4 „Service117
Menu 4-2 "Manual Sensor Test118
Actuator Test124
Menu 4-4 „Manual Actuator Test124
Main Menu 5 „Info127
Info Window128
Main Menu 6 "Technician129
Alarm Message130
KRONE ISOBUS-Terminal CCI 100136
Installing the Terminal into Cabin137
ISOBUS Short Cut Button138
Connecting the Terminal (on Tractors with Integrated ISOBUS System)140
Connecting the Terminal (on Tractors Without ISOBUS System)141
Switching the Terminal on / off When the Machine Is Not Connected142
Switching the Terminal on / off When the Machine Is Connected143
Manual Mode144
Manual Mode Basic Screen144
Manual Mode Basic Screen146
Setting the Target Bale Channel Flap Pressure148
Setting the Bale Length (Only for Electrical Bale Length Setting)149
Automatic Mode151
Buttons on the Machine153
Description of Baling Process154
Bale Channel Chamber Empty154
Bale Channel Chamber Full154
Menu Level155
Brief Overview155
Calling up the Menu Level156
Main Menu 1 „Settings157
Menu 1-1 „Correction Value Bale Length158
Menu 1-2 „Knotter Signal159
Menu 1-3 „Sensitivity of the Direction Display160
Menu 1-5 „Central Lubrication162
Menu 1-6 „Knotter Blowing164
Menu 1-6-1 „Strokes / Blow165
Menu 1-6-2 „Bales / Blow166
Menu 1-6-3 „Blow Time167
Main Menu 2 „Counters168
Menu 2-1 „Customer Counter169
Menu 2-2 „Total Bale Counter171
Main Menu 4 „Service172
Menu 4-2 „Manual Sensor Test173
Actuator Test179
Menu 4-4 „Manual Actuator Test179
Main Menu 5 „Info182
Main Menu 6 „Fitter183
Alarm Message184
Alarm Messages185
ISOBUS Operation191
Attaching the ISOBUS Terminal192
Connection Terminal to Tractor192
Connection Tractor to Machine192
Differing Functions to KRONE ISOBUS Terminal CCI193
ISOBUS „Auxiliary"-Function (AUX)194
Example of a Joystick Assignment for Fendt (Default Setting)195
Operation196
Pick up197
Default Setting (Working Height Setting)197
Driving with Pick-Up in Fixed Position198
Roller Crop Guide199
Cutting System200
General Aspects200
Cutting Length201
Activating the Cutting System202
Blade Changing202
Unlocking the Blade Shaft204
Removing Blockages205
Baling Force Regulation206
Ejection of the Last Bale207
Opening the Bale Channel Chamber207
Medium Design207
Comfort Design207
Activating the Bale Ejector208
Medium Design208
Comfort Design208
Hydraulically Foldable Roller Chute209
Medium Design209
Comfort Design209
Length Adjustment of the Big Bales210
Manual Length Adjustment210
Electrical Length Setting (Optional)210
Twine211
Electrical Twine Empty Display211
Twine Motion Indicator Upper Twine (Double Knotter)212
Initiate the Tying Process Manually213
Drives214
Main Drive214
Packer Drum Drive215
Knotter Shaft Drive216
XC Cutting System Drive216
Pick-Up Drive with XC Cutting System217
Pick-Up Drive over Gearbox (Without XC Cutting System)217
Multibale Equipment (Optional)218
Settings220
Tying Unit221
Inserting the Twine221
Interconnecting the Twine (Twine Box)222
Threading the Twine225
Single Knotter225
Lower Twine Double Knotter226
Upper Twine227
Setting the Needles228
Lateral Setting of the Needles228
Setting the Height of the Needles on the Knotter229
Top Dead Centre of the Needles230
Setting the Needle Yoke Brake231
Position of Needles - Checking / Setting the Baling Ram232
Setting the Upper Needle233
Checking the Setting of the Upper Needle233
Twine Bar234
Setting the Twine Bar (Single Knotter)234
Setting the Twine Bar (Double Knotter)235
Checking the Twine Bar after the Setting236
Pretension of the Twine Bar Shaft237
Setting the Knotter Shaft Brake237
Twine Brake Fehler! Textmarke nicht Definiert238
Setting the Twine Tension on the Upper Twine Strand (Double Knotter)239
Setting the Twine Tension of the Lower Twine Strand (Double Knotter)240
Knotter241
Locking the Tying Process241
Start-Up242
Single Knotter242
Knotter Hook (Single Knotter)242
Setting of Twine Retainer243
Setting the Holding Force of the Twine Retainer (6)244
Setting of Blade Lever (Single Knotter)245
Double Knotter246
Knotter Hook (Double Knotter)246
Setting of Twine Retainer247
Setting the Holding Force of the Twine Retainer (6)248
Setting the Blade Lever (Double Knotter)249
Baling Ram Setting250
Setting the Baling Ram Blades250
Cleaning the Running Rails251
Lateral Setting of the Plunger251
Setting Packer to Baling Ram252
Setting the Packer252
Variable Filling System (VFS)255
Assembling the Feeler Rocker255
Setting the Coupling (in Zero Position)256
Setting the Zero Position256
Setting the Triggering Sensitivity257
Absorbing Mechanism258
Checking the Setting258
Setting the Spring of the Zero Adjuster258
Setting the Flywheel Cleaning (Only on Big PACK 890)259
Basic Setting of the Band Brake (Flywheel)259
Setting the Bale Chute260
Setting the Multibale261
Setting the Position of the Second Needle Yoke261
Setting the Stop261
Setting the Height of the Needle Yoke Brake261
Setting the Locking (Frame)262
Setting the Lockings of the Needle Yoke262
Setting the Rubber Pad between the Needle Yokes263
Possible Setting Errors and Their Elimination (Multibale)263
Setting the Spring of the Chain Tensioner on the Pick-Up264
On Version Without Cutting System264
Maintenance266
Special Safety Instructions266
Spare Parts266
Lifting267
Lifting Eyes267
Tightening Torques268
Tightening Torques (Countersunk Screws)269
Cleaning270
Tyres270
Checking and Maintaining Tyres271
Tyre Air Pressure272
Hydraulics273
On-Board Hydraulic System274
High-Pressure Filter275
Load-Sensing Connection276
Adjusting the Hydraulic System277
Diagram Hydraulic Block278
Emergency Manual Activation278
Examples of Emergency Manual Activation279
Lifting/Lowering the Roller Chute279
Pressing Force Control (with Emergency Manual Activation)280
Setting the Baling Pressure280
Releasing the Bale Channel Chamber (Comfort)280
Filling Quantities and Lubrication Designations for Gearboxes281
Oil Quantities and Designations for the On-Board Hydraulic System281
Oil Quantities and Designations for the Compressor281
Oil Level Check and Oil Change Intervals (Gearboxes)281
Main Gearbox 890281
Packer Gearbox283
Transfer Gearbox284
Pick-Up Gearbox285
Cutting System Drive Gear286
Maintenance - Brake System288
Special Safety Instructions288
Compressed-Air Reservoir289
Setting the Transfer Mechanism290
Pneumatic Brake Cylinders291
Compressor292
Air Filter for Pneumatic Cylinder (Only Multibale)293
Replacing Rollers / Cam Follower Rollers293
Maintenance - Lubrication294
Special Safety Instructions294
Lubricants295
General Aspects295
Lubricating the PTO Shaft296
Lubricating the Rollers and Cam Follower Rollers on the Packer Strips297
Lubricating the Rollers for the Blade Lever298
Lubrication Points300
Lubrication Points Big PACK 890 (XC), 1270 (XC), 1290 (XC)300
Lubrication Points Big PACK 1290 HDP (XC)302
Automatic Centralised Lubrication System (Optional)311
Position of the Sensors (Right Hand Side of the Machine)312
Position of the Sensors (Left Hand Side of the Machine)314
Adjusting the Sensors316
Namur Sensor D = 8 MM316
Namur Sensor D = 12 MM316
Namur Sensor D = 30 MM317
Placing in Storage318
Special Safety Instructions318
At the End of the Harvest Season319
Before the Start of the New Season320
Overload Coupling on Flywheel321
Malfunctions - Causes and Remedies322
Special Safety Instructions322
General Malfunctions323
Malfunctions on the Knotter324
Single Knotter324
Double Knotter327
Troubleshooting in the Central Lubrication338
Appendix340
Hydraulic System Circuit Diagrams340
Work Hydraulics Part I for Medium and Comfort Version Electronics340
Work Hydraulics Part II for Comfort Version Electronics341
Work Hydraulics Part II for Medium Version Electronics342
On-Board Hydraulic System for Medium Version Electronics343
On-Board Hydraulic System for Comfort Version Electronics344
Electrical Circuit Diagram345

Krone Big Pack 890 - Page 52

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