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MIMAKI UCJV300 Series User Manual

MIMAKI UCJV300 Series
194 pages
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MIMAKI ENGINEERING CO., LTD.
https://mimaki.com/
D203176-25
Original instructions

Table of Contents

Other manuals for MIMAKI UCJV300 Series

Questions and Answers:

MIMAKI UCJV300 Series Specifications

General IconGeneral
Print TechnologyUV-LED inkjet
Max Print Resolution1200 x 1200 dpi
Power SupplyAC 100-240 V, 50/60 Hz
Ink TypeUV-curable ink
Media Thickness1 mm or less
InterfaceUSB, Ethernet
Operating System CompatibilityWindows 10, Windows 8.1, Windows 7
Ink ColorsCMYK, White, Clear

Summary

Introduction

FCC (Federal Communications Commission) Regulations

Details regulations for Class A digital devices and potential interference.

For Safe Use

Symbols

Explains the meaning of symbols used in the manual for precautions.

Usage Precautions

Outlines safe operation precautions, including handling abnormal conditions and power supply.

Moving Parts and General Safety

Cautions regarding moving parts, disassembly, repair, and cutter handling.

UV Light and Disposal Precautions

Safety measures for UV light exposure, heat, and proper product disposal procedures.

Ink and Other Liquids Precautions

Ink Handling Precautions

Advises on preventing leakage, reading SDS, wearing PPE, and handling ink bottles safely.

Ink Specifications

Details ink type, color, capacity, expiration, and storage temperature requirements.

Ink Expiration Restrictions

Explains ink expiration date implications and recommendations for use.

Installation Precautions

Environmental and Location Precautions

Guidelines for installation location, ventilation, drafts, vibration, sunlight, and temperature.

Installation Space Requirements

Details required clearance around the machine for safe operation and media replacement.

Relocating and Moving the Machine

Advises contacting dealers for relocation and provides precautions for moving the machine.

Safety Interlocks

Interlock Functionality

Explains how interlocks ensure safety, aborting printing if covers are opened.

Warning Labels

Warning Label Identification and Details

Illustrates locations and provides detailed explanations for various warning labels.

Chapter 1: Before Using This Product

Part Names and Functions - Front View

Identifies and summarizes parts on the front of the machine, including platen, carriage, and panel.

Part Names and Functions - Rear and Right Side View

Identifies and summarizes parts visible from the rear and right side of the machine.

Carriage, Platen, and Capping Station Details

Detailed descriptions of carriage, platen, and capping station components.

Pinch Rollers, Grid Rollers, and Ink Status Lamp

Explains roller functions and the meaning of ink status lamp indicators.

Media Sensor, Take-up Unit, and Power Supply Switch

Identification of media sensor, take-up unit, and power supply switch.

Operating Panel Overview and Key Functions

Details panel components, keys, status lamp, and display modes.

Display Modes and Ink Status

Details the four menu modes (LOCAL, REMOTE, MENU, NOT-READY) and ink status icons.

[FUNCTION] Key Functions and Machine Information Display

Lists [FUNCTION] key uses and how to access machine information.

Connecting the Power Cable

Power Cable Connection Steps

Step-by-step instructions for connecting the power cable, including securing it.

Turning On the Power

Precautions for turning on the power, including closing covers.

Turning Off the Power Procedure

Steps and checks required before turning off the machine's power.

Connecting a PC to the Product

Using a USB 2.0 Interface Cable

Instructions for connecting via USB, including precautions and troubleshooting.

Using a LAN Cable

Instructions for connecting via LAN, including precautions.

Checking the LAN Connection and Network Precautions

How to check LAN status and precautions for network setup.

System Configuration Overview

RIP Software Workflow

Overview of using RIP software to request print data from applications.

Driver Setup (USB Cable)

Instructions for installing the USB driver and locating the installation guide.

Installing RIP Software (RasterLink)

Steps for installing MIMAKI RIP software (RasterLink) and activating the license.

Obtaining Color Profiles

Explains how to select color profiles for consistent print quality based on media and ink.

Setting Up RIP Software (RasterLink)

Instructions for launching RasterLink and accessing the Printer Management screen.

Registering UCJV300/150 Series in RasterLink

Step-by-step guide to add and register the printer model, ink set, and connection port.

Ink Replacement Method

When Ink Near End is Displayed

Advises on replacing ink bottles when levels are low, even if printing is possible.

When Ink End is Displayed

Instructions for replacing ink bottles when ink has run out completely.

Insert Ink IC Chip Precautions

Precautions and steps for inserting the ink IC chip correctly into the slot.

Ink Colors and Removing Ink Bottles

Preparing Ink Bottles

Steps for removing ink bottles from cartons, shaking, and preparing them for installation.

Attaching Special Caps to Ink Bottles

Instructions for removing the lid and attaching the special cap securely, including leak checks.

Mounting Ink Bottles and Ink Arrangement

Steps for installing ink bottles and details on their placement sequence based on ink set.

Chapter 2: Printing

Print Process Overview

A step-by-step guide to the overall printing process, from powering on to loading media.

Printing Process Steps

Covers loading media, adjusting pinch rollers, checking nozzles, cleaning, and adjusting feed/drop positions.

Printing Process Completion

Instructions for printing RIP data and cutting the media.

Adjusting Print Head Height

Explains how to adjust the print head height to suit media thickness for optimal print quality.

Adjusting the Pinch Roller Positions

Details how to adjust pinch roller positions for proper media grip and alignment.

Pinch Roller Positions - 1,600 mm Size

Specific guidelines for adjusting pinch rollers for 1,600 mm media width.

Pinch Roller Positions - 1,300 mm Size

Specific guidelines for adjusting pinch rollers for 1,300 mm media width.

Pinch Roller Positions - 1,070 mm Size

Specific guidelines for adjusting pinch rollers for 1,070 mm media width.

Pinch Roller Positions - 750 mm Size

Specific guidelines for adjusting pinch rollers for 750 mm media width.

Loading the Media

Instructions for loading both roll and leaf media.

Roll Media Loading Steps

Detailed steps for moving roll holders, attaching media, and inserting rolls.

Roll Media Loading Steps Continued

Further steps for securing media, checking alignment, and pulling media.

Roll Media Loading Final Steps

Instructions for checking media pull, securing it, and starting media width detection.

Adjusting the Torque Limiter

Explains how to adjust the torque limiter for the take-up unit tension.

Setting Leaf Media

Instructions for setting leaf media, which does not use roll holders.

Leaf Media Loading Steps

Detailed steps for loading leaf media, including positioning and securing.

Leaf Media Loading Final Steps

Final steps for securing leaf media and entering pinch roller usage.

Setting Pinch Roller Pressure and Quantity

Explains how to set pressure and quantity of pinch rollers based on media and tool.

Test Printing Overview

How to print a test pattern to confirm ink prints correctly and identify defects.

Checking White Ink Ejection and Printing Defects

Methods to check white ink ejection and examples of printing defects.

Head Cleaning Procedures

Details different head cleaning methods (Soft, Normal, Hard, Ultra) based on test print results.

Feed Correction Procedure

Steps to print a correction pattern and enter values to adjust media feed amount.

Correcting Media Feed During Printing

How to adjust media feed amount in REMOTE mode or during printing.

Drop Position Correction Procedure

Steps to print patterns and adjust drop position for bi-directional printing to prevent image defects.

Preparing RIP Data

Instructions on preparing image data and launching RasterLink.

Selecting and Importing Image Data

Steps for selecting image data in RasterLink and checking/altering print settings.

Changing the Print Origin and Starting Printing

How to alter print start position and begin printing.

Pausing and Resuming Printing, and Stopping Printing

Procedures for pausing, resuming, and stopping printing with data clear.

Cutting the Media

Steps to set the origin and cut the media using the CUT function.

Chapter 3: Cutting

Cutting Process Overview

A step-by-step guide to the cutting process, from powering on to setting cutting data.

Set Cutting Data and Cut the Media

Instructions for setting cutting data and cutting the media.

Installing Cutting Tools

Instructions for installing cutters and pens.

Adjusting Cutting Blade Protrusion and Installing Cutter Holder

Steps for adjusting blade protrusion and installing the cutter holder.

Installing Cutter Holder Steps

Continues the procedure for installing the cutter holder, including securing it.

Using Included Cutter Holder and Adjusting Blade Protrusion

Instructions for the SPA-0001 holder and adjusting blade protrusion.

Installing Refill Cartridge for Ballpoint Pen

Steps to remove cap, insert cartridge, and fit it to the spring.

Installing Ballpoint Pen in Pen Holder

Instructions for putting cap on adapter, inserting pen, and fixing pen nib.

Installing a Pen

Steps to select TOOL CHANGE, open cover, loosen screw, and insert pen holder.

Inserting Pen Holder/Adapter

Steps to insert pen holder/adapter into tool holder and secure it.

Setting the Cutting Conditions

How to set cutting speed, pressure, offset, and half cut parameters.

Test Cutting Procedures

How to perform test cuts to confirm tool conditions and troubleshoot common issues.

Cutting the Cutting Data

How to change the origin and start cutting.

Pausing and Resuming Cutting, and Stopping Cutting

Procedures for pausing, resuming, and stopping cutting with data clear.

Retracting the Cutter Unit

How to retract the cutter unit from the platen after cutting is complete.

Chapter 4: Cutting with Registration Marks

Process for Cutting Data with Register Marks

Outlines steps for creating, printing, preparing, registering, and detecting register marks for cutting.

Creating Register Marks

Explains how to create register marks, their types, and limitations.

Register Mark Size Standards and Spacing

Recommended sizes, line widths, and spacing for register marks.

Reading Range of Register Marks and Mis-detection Examples

Detectable range, margins, and examples of mis-detection.

No-Plotting Areas and ID Cut Process

Areas to avoid plotting data and overview of the ID Cut process.

Combined Printing and Cutting Operations

Notes on settings, data volume, and accuracy for combined operations.

Setting Mark Detection Conditions

How to set conditions for detecting printed register marks.

Detecting Register Mark Origin

Procedure to detect the origin position of register marks using the LED pointer.

ID Cut Process Steps

Outlines the steps for the ID Cut process, from data creation to cutting.

Chapter 5: Settings

Setup Menu Overview and Temporary Use

Explains saving print conditions (Settings 1-4, Temporary) for specific media.

Copying Temporary Settings and Setup Menu List

Steps to copy temporary settings and details of menu items like Feed Comp.

Setup Menu List Continued

Details setup items like OVER PRINT, DRYING TIME, Vacuum, Feed Speed, and Auto Cleaning.

Setup Menu List Continued

Details remaining setup items: UV mode, MAPS4, Smoothing, Speed, Ionizer, LT Mode, Setup Reset.

LT Mode Conditions and Changing Setting Type Names

Specifies LT mode conditions and instructions for renaming setting types.

Maintenance Menu Overview

Explains the purpose of the maintenance menu for actions like nozzle recovery and cleaning.

Nozzle Check Menu Overview

How to check for clogged nozzles and set automatic maintenance.

Information Menu Overview

How to check machine information such as usage, ink levels, and versions.

Cutting Menu Overview

How to set various parameters related to cutting functions.

Chapter 6: Maintenance

Maintenance Precautions

General warnings and guidelines for periodic maintenance, cleaning, and handling liquids.

Daily Maintenance Schedule

Lists daily and weekly maintenance tasks with their timing.

Items Required for Maintenance and Wiper Cleaning Procedure

Lists maintenance supplies and steps to clean the wiper.

Wiper Cleaning Steps

Detailed steps for pulling out, cleaning, and reattaching the wiper.

Cleaning the Wiper Cleaner and Cap Cleaning Procedure

How to clean the wiper cleaner and cap rubber.

Cap Cleaning Steps and NCU Cleaning Procedure

Steps for cleaning cap rubber and NCU sensor.

NCU Cleaning Steps and Carriage Underside Cleaning

Steps to clean NCU and carriage underside/UV-LED lamp.

Carriage Underside Cleaning Steps

Detailed steps for cleaning the UV-LED lamp and print head underside.

Cleaning Print Head Sides and Cleaning the Mist Filter

Instructions for cleaning print head sides and mist filter.

Mist Filter Replacement Procedure and Print Head Nozzle Washing

How to replace mist filter and perform nozzle washing.

Print Head Nozzle Washing Steps

Detailed steps for nozzle washing, including cleaning wipers and caps.

Completing Nozzle Washing, Ink Discharge Channel Cleaning, and Media Sensor Cleaning

Final nozzle washing steps and procedures for ink channel and sensor cleaning.

Cleaning Carriage Underside Sensor and Media Holder Cleaning

How to clean carriage sensors and the media holder.

Platen Cleaning, Cover Cleaning, and Extended Period Storage

Cleaning procedures for platen, covers, and when not in use.

Custody Wash Procedure

Steps for performing custody wash, which involves cleaning wipers, caps, and filling with washing liquid.

Completing Custody Wash

Final steps after custody wash, including closing covers and not turning off the main power.

Consumable Item Replacement (General) and Wiper Replacement Procedure

General information on ordering consumable items and detailed steps for wiper replacement.

Cap Absorber Replacement Procedure

How to replace the cap absorber when it is dirty or ink drips on media.

Cap Absorber Replacement Steps

Detailed steps for removing, cleaning, and attaching a new cap absorber.

Completing Cap Absorber Replacement and Mist Filter Replacement Procedure

Final steps for cap absorber replacement and mist filter replacement.

LED Glass Replacement Procedure

How to replace the LED glass if ink hardens or it becomes dirty.

Pinch Roller Replacement Procedure and Media Holder Replacement

How to replace worn pinch rollers and the media holder.

Media Holder Replacement Steps

Detailed steps for replacing the media holder, including removing stoppers and sliders.

Attaching New Media Holder and Media Cutter Replacement Procedure

Steps for attaching new holder and replacing media cutter.

Media Cutter Replacement Steps and Exhaust Fan Filter Replacement Procedure

Steps for replacing media cutter and exhaust fan filter.

Exhaust Fan Filter Replacement Steps and Waste Ink Tank Replacement Procedure

Steps for replacing exhaust fan filter and waste ink tank.

Waste Ink Tank Replacement Steps

Detailed steps for replacing the waste ink tank, including adjusting the level and opening the cover.

Closing Waste Ink Tank Cover

Final step to close the cover and press [ENTER] to reset the level.

Consumable Item Replacement (Cutting Related)

Information on replacing cutters and pen lines.

Pen Line Replacement Steps

Instructions for opening the front cover, peeling off the pen line, attaching tape, and attaching the pen line.

Chapter 7: Troubleshooting

Troubleshooting - Power, Printing, and Media Issues

Checks and corrective actions for power, printing, and media-related problems.

Troubleshooting - Image Defects, Ink Leakage, and Color Mixing

Corrective actions for image defects, ink leaks, and ink color issues.

Air Purge Procedure

Steps for performing air purge, including selecting heads and connecting the jig.

Adjusting Print and Cut Position Misalignment and Register Mark Sensor Position

Steps to correct misalignment and adjust the register mark sensor position.

Register Mark Sensor Adjustment Steps and Correcting LED Pointer Position

Procedures for sensor adjustment and correcting LED pointer position.

Investigating Cutting Failures and Adjusting Misalignment (Printing & Cutting)

How to investigate cutting failures and correct printing/cutting misalignment.

Adjustment Procedure (Printing & Cutting)

Steps to adjust RasterLink settings for misalignment correction.

Problems Indicated by Messages - Warning Messages

Lists warning messages, their causes, and corrective actions.

Warning Messages Continued and Ink Errors

Lists more warning messages and explains ink errors.

Error Messages - Ink Related

Lists error messages related to ink IC chips, color, type, and expiration.

Error Messages - Hardware/Connection Issues

Lists error messages for hardware problems like PCB, USB, and SDRAM.

Error Messages - Motor and Sensor Issues

Lists error messages related to motors, sensors, carriage, and media width.

Error Messages - Sensor and Ink Issues

Lists error messages for sensors, ionizer, pump motor, ink overflow, and negative pressure.

Error Messages - Pressure and NCU Issues

Lists error messages related to pressure, NCU, and ink heater.

Error Messages - PCB and Data Issues

Lists error messages for PCB voltage, command, parameter, data, and sheet size issues.

Error Messages - PCB and Detection Issues, and SYSTEM HALT

Lists error messages for PCB, detection failures, and system halt.

Chapter 8: Appendix

Product Specifications

Details specifications for print head, resolution, ink set, media, and print margins.

Product Specifications Continued

Covers reproducibility, skew, printing gap, interface, noise levels, and power.

Product Specifications - Dimensions and Weight

Details external dimensions (width, depth, height) and weight for different models.

Specifications (Cutting)

Details specifications related to cutting functions, including speed, pressure, and usable tools.

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