Nordson Asymtek X-1000 Series User Manual

Training Guide Course No. 196514
Level 2 Maintenance, X-1000 Series Dispensing Systems 4-72 P/N 196515 (Revision A)
FmNT message “30416
Dispenser motor reference not
found. Select OK to home the
dispenser” should appear.
Reinitialize the Dispenser.
Go to PMAC Rotary
Encoder Fault Isolation
Procedure
Was there high
vibration during the
X or Y-axis
movement?
Observe the movement of each
axis to isolate the cause of Fatal
Following Error.
Do not home the Dispensing
Head.
Use Jog keys [Crtl+Shift+Arrow
Keys] on Keyboard to move
Dispensing Head in one axis.
Was there a
fast movement in X or
Y-axis with no vibration
before the Dispensing
Head came
to stop?
No
Yes
When using [Crtl+
Shift+Z+Up or Down
Arrow keys], was there
high vibration during Z-
axis movement?
Press the black OFF (0) button
on the Operator’s Console.
Open Front Hatch and manually
move Dispensing Head around
dispensing chamber using only
X or Y-axis movements and then
move in the Z-axis only.
Are movements
smooth and linear with
no binding or unusual
noise?
Use the Cable Tensioning Tool
(P/N 48-8002) to verify correct
cable tension of 8 in-lbs
Press the green ON (I) button on
the Operator’s Console.
Reinitialize the PMAC controller.
Did the Dispensing
Head home with no
error?
From the FmNT Main Menu, click
on the Jog icon.
In the Jog Window, point and
click at several locations in the
blue square to move the
Dispensing Head throughout the
dispensing chamber.
Did FmNT
message “30735
The motor has gone
open loop? Press OK to
continue and reinitialize
motion controller”
appear?
Go to PMAC Linear
Encoder Fault Isolation
Procedure
Stop! Cable tension is the
root cause of the fault.
No
Go to Z-Axis Rotary
Encoder Verification
Yes
Go to PMAC Linear
Encoder Fault Isolation
Procedure
Yes No
Yes
Go to PMAC Mechanical
Fault Isolation Procedure
No
Yes
Go to PMAC Mechanical
Fault Isolation Procedure
No
Yes No
FmNT message “30416
Dispenser motor reference not
found. Select OK to home the
dispenser” should appear.
Reinitialize the Dispenser.
Go to PMAC Rotary
Encoder Fault Isolation
Procedure
Was there high
vibration during the
X or Y-axis
movement?
Was there high
vibration during the
X or Y-axis
movement?
Observe the movement of each
axis to isolate the cause of Fatal
Following Error.
Do not home the Dispensing
Head.
Use Jog keys [Crtl+Shift+Arrow
Keys] on Keyboard to move
Dispensing Head in one axis.
Was there a
fast movement in X or
Y-axis with no vibration
before the Dispensing
Head came
to stop?
Was there a
fast movement in X or
Y-axis with no vibration
before the Dispensing
Head came
to stop?
No
Yes
When using [Crtl+
Shift+Z+Up or Down
Arrow keys], was there
high vibration during Z-
axis movement?
When using [Crtl+
Shift+Z+Up or Down
Arrow keys], was there
high vibration during Z-
axis movement?
Press the black OFF (0) button
on the Operator’s Console.
Open Front Hatch and manually
move Dispensing Head around
dispensing chamber using only
X or Y-axis movements and then
move in the Z-axis only.
Are movements
smooth and linear with
no binding or unusual
noise?
Are movements
smooth and linear with
no binding or unusual
noise?
Use the Cable Tensioning Tool
(P/N 48-8002) to verify correct
cable tension of 8 in-lbs
Press the green ON (I) button on
the Operator’s Console.
Reinitialize the PMAC controller.
Did the Dispensing
Head home with no
error?
Did the Dispensing
Head home with no
error?
From the FmNT Main Menu, click
on the Jog icon.
In the Jog Window, point and
click at several locations in the
blue square to move the
Dispensing Head throughout the
dispensing chamber.
Did FmNT
message “30735
The motor has gone
open loop? Press OK to
continue and reinitialize
motion controller”
appear?
Did FmNT
message “30735
The motor has gone
open loop? Press OK to
continue and reinitialize
motion controller”
appear?
Go to PMAC Linear
Encoder Fault Isolation
Procedure
Stop! Cable tension is the
root cause of the fault.
No
Go to Z-Axis Rotary
Encoder Verification
Yes
Go to PMAC Linear
Encoder Fault Isolation
Procedure
Yes No
Yes
Go to PMAC Mechanical
Fault Isolation Procedure
No
Yes
Go to PMAC Mechanical
Fault Isolation Procedure
No
Yes No
Diagram Sheet 4-6-3
PMAC Initialization Fault Isolation Procedure –PMAC Fatal Following Error Verification

Nordson Asymtek X-1000 Series Specifications

General

Brand	Nordson
Model	Asymtek X-1000 Series
Category	Dispenser
Language	English