Contents
MagneMover LITE User Manual 11
Rockwell Automation Publication MMI-UM002F-EN-P - October 2022
Initial Troubleshooting ..............................................................................................371
Power-Related Troubleshooting ................................................................................372
Node Controller Troubleshooting..............................................................................375
Communication Troubleshooting ..............................................................................376
Motion Control Troubleshooting ...............................................................................377
Precision Rail Option Troubleshooting .....................................................................380
Light Stack Troubleshooting .....................................................................................381
Contact Rockwell Automation Technical Support ..........................................................382
Repair...............................................................................................................................383
Replace RS-422 Motors.............................................................................................385
Remove the Existing Motor.................................................................................385
Install the New Motor ..........................................................................................386
Program RS-422 Motors............................................................................................387
Replace RS-422 Motors with Ethernet Motors..........................................................388
Remove Existing RS-422 Motors ........................................................................388
Install New Ethernet Motors................................................................................389
Create/Revise Configuration Files.......................................................................389
Upload Configuration Files and Restart ..............................................................390
Replace Ethernet Motors ...........................................................................................391
Remove the Existing Motor.................................................................................391
Install the New Motor ..........................................................................................392
Program Ethernet Motors...........................................................................................393
Replace Motor Rails ..................................................................................................394
Replace Switch Rails .................................................................................................396
Separating Magnet Arrays .........................................................................................398
Replace Pucks ............................................................................................................399
Remove Pucks......................................................................................................400
Install Pucks.........................................................................................................401
Replace Glide Puck Wear Surfaces ...........................................................................402
Replace Tandem Glide Puck Wear Surfaces .............................................................406
Disassemble Tandem Puck Assembly .................................................................407
Reassemble Tandem Puck Assembly ..................................................................409
Replace Wheeled Puck Wear Surfaces, 4-Wheel Pucks............................................412
Replace Wheeled Puck Wear Surfaces, 2-Wheel Pucks............................................416
Replace Tandem Wheeled Puck Wear Surfaces........................................................419
Disassemble Tandem Puck Assembly .................................................................420
Reassemble Tandem Puck Assembly ..................................................................422
Replace MM LITE Power Supply Fuses ...................................................................425
AC Fuse ...............................................................................................................426
DC Fuses..............................................................................................................427
Replace Precision Rail Vehicles ................................................................................428
Vehicle Orientation..............................................................................................429
Removing Vehicles by Removing Rails..............................................................429
Installing Vehicles with Rails Removed..............................................................430
Removing Vehicles Without Removing Rails.....................................................430
Installing Vehicles Without Removing Rails ......................................................431
Install/Replace the Lubricators on Precision Rail Vehicles.......................................433