Rockwell Automation MagneMotion MagneMover LITE

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Design Guidelines

142 MagneMotion

Rockwell Automation Publication MMI-UM002F-EN-P - October 2022

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Table of Contents3
Figures13
Tables19
Changes21
Overview21
Rev. a21
Rev. B21
Regulatory Information21
Rev. C22
Rev. D23
Rev. E24
Magnemotion Transport System Motion Limits25
Rev. F26
Allen-Bradley Power Supplies26
Simulated Operation Differences27
About this Manual29
Overview29
Purpose29
Audience29
Prerequisites29
Magnemotion Documentation30
Manual Conventions30
Notes, Safety Notices, and Symbols31
Notes31
Safety Notices31
Manual Structure33
Related Documentation33
Introduction35
Overview35
Magnemover LITE Overview36
Magnemover LITE Transport System Components38
Detailed View of Magnemover LITE Transport System Components38
Detailed View of Magnemover LITE Glide Puck39
Detailed View of Magnemover LITE Wheeled Puck39
Magnemover Transport System Options41
Precision Rails41
Detailed View of Magnemover LITE Precision Rail Option Components41
Detailed View of Magnemover LITE Precision Rail Vehicle42
Precision Locator43
Detailed View of Magnemover LITE Precision Locator Components43
Transport System Components Overview44
Simplified View of the Magnemover LITE Transport System Components44
Transport System Software Overview45
Utilities45
Simplified View of Transport System Software Organization45
File Types46
Getting Started with the Magnemover LITE Transport System48
Safety Guidelines51
Overview51
Regulatory Compliance52
Safety Considerations53
Personnel Safety Guidelines53
Equipment Safety Guidelines54
Magnemover LITE Transport System Hazard Locations55
Locations of Hazardous Points on the Magnemover LITE Transport System55
Precision Rail Option Hazard Locations56
Locations of Hazardous Points on the Precision Rail Option56
Precision Locator Option Hazard Locations57
Locations of Hazardous Points on the Precision Locator Option57
Puck/Vehicle Hazard Locations58
Locations of Hazardous Points on the Glide Puck58
Locations of Hazardous Points on the Wheeled Puck58
Locations of Hazardous Points on the Precision Rail Vehicle59
Symbol Identification60
Hazard Alert Symbol Identification60
Mandatory Action Symbol Identification61
Prohibited Action Symbol Identification61
Labels62
Mechanical Hazards63
Electrical Hazards64
Pneumatic Hazards65
Magnetic Hazards66
Handling Magnet Arrays67
Shipping Magnet Arrays68
Recycling and Disposal Information69
Rohs and WEEE69
Magnemover LITE Transport System69
Motors69
Vehicles70
System Options71
Power Supplies71
Packaging71
Design Guidelines73
Overview73
Transport System Layout74
Transport System Overview74
Motors, Switches, and Vehicles (Pucks)75
Sample MM LITE Transport System Layout Showing Motors75
Paths76
Sample MM LITE Transport System Layout Showing Paths76
Motor Assignments76
Nodes77
Sample MM LITE Transport System Layout Showing Nodes77
Node Controllers78
Sample MM LITE Transport System Layout Showing Node Controllers78
Additional Connections79
Sample MM LITE Transport System Layout Showing Additional Connections79
Transport System Design80
Overview80
Design Guidelines80
Magnemover LITE System, Single Array Glide Puck80
Motors81
Magnemover LITE Motor Blocks82
Magnemover LITE Thrust Force Guidelines82
Motor Types83
Available Thrust83
Required Thrust84
Motor Gap84
Magnemover LITE Motor Gaps84
Downstream Gap85
Motor Cogging85
Motor Controllers85
Electrical Wiring86
Power Wiring86
Signal Wiring87
Ground87
System Wiring Block Diagram, RS-422 Motor Communication88
System Wiring Block Diagram, Ethernet Motor Communication89
Ethernet Motor Communication Recommendations90
Ethernet Motor Connection Examples91
Ethernet Motor Wiring - One Path, One Ethernet Chain91
Ethernet Motor Wiring - One Path, Two Ethernet Chains91
Ethernet Motor Wiring - One Path, Ethernet Star92
Ethernet Motor Wiring - One Path, Ethernet Star, Multiple Ethernet Switches92
Ethernet Motor Wiring - Two Paths, Ethernet Star, Multiple Node Controllers92
Ethernet Motor Wiring - One Path, One Ethernet Chain93
Ethernet Motor Wiring - One Path, Two Ethernet Chains93
Ethernet Motor Wiring - One Path, Ethernet Star93
Ethernet Motor Wiring - Five Paths, Two Ethernet Chains, Main Loop and Spur94
Ethernet Motor Wiring - Three Paths, One Ethernet Chain, Main Loop and Spur94
Using both RS-422 and Ethernet Motors95
Ethernet Motor Wiring - Two Paths, Ethernet Chain and RS-422 Chain95
Ethernet Motor Wiring - Three Paths, Ethernet Chain Main Loop, RS-422 Spur96
Ethernet Motor MICS File97
Magnet Arrays98
High Flux Magnet Arrays98
Standard Magnemover LITE Magnet Array, 1 Cycle, 3 Poles98
Magnet Array Length and Attractive Force99
Magnet Array Use100
Available Magnet Arrays100
Vehicles101
Typical Vehicle on Guideway101
Vehicle Gap102
Vehicle Design103
Mounting Magnet Arrays to Vehicles104
Pucks105
Single Array Glide Puck105
Single Array Glide Puck Payload Envelope105
Single Array Glide Puck Payload Vs. Velocity106
Dual Array (Tandem) Glide Puck107
Dual Array (Tandem) Array Glide Puck107
Dual Array (Tandem) Glide Puck Payload Envelope107
Tandem Array Glide Puck Payload Vs. Velocity108
Single Array 4 Wheel Puck109
Single Array 4 Wheel Puck Payload Envelope109
Single Array 4 Wheel Puck Payload Vs. Velocity110
Dual Array (Tandem) Wheeled Puck111
Dual Array (Tandem) Wheeled Puck Payload Envelope111
Dual Array (Tandem) Wheeled Puck Payload Vs. Velocity112
Single Array 2 Wheel Puck112
Precision Rail Vehicles113
Single Array Vehicle113
Single Array Precision Rail Vehicle113
Dual Array Vehicle114
Dual Array Precision Rail Vehicle114
Guideways115
Custom Guideway Design115
Magnemover LITE Railless Transport System, Single Vehicle115
Guideway and Support Materials116
Motor Mounts116
Motor Mounting Methods117
Motor Mounting to Flat Surface117
Motor Mounting Using Custom Brackets118
Motor Mounting Using Motor Mount Brackets119
System Stands120
System Stand120
Typical Leg Installation121
Custom Motor Mounting122
Puck Limits124
Cantilevered Payloads124
Puck Carrier Overhang124
Single Glide Puck Carrier Overhang Limits124
High Inertia Payloads125
Transport System Options126
Precision Rail126
Precision Rail Option126
Precision Rails127
Spine Plates128
Precision Rail Spine Plates128
Support Post Assembly129
Precision Rail Support Post129
Precision Rail Vehicles130
Precision Rail Single Array Vehicle130
Precision Rail Dual Array Vehicle130
Precision Rail Installation131
Precision Rail to Motor Reference Diagram131
Precision Rail Lubrication132
Lubricator on Single Array Vehicle132
Precision Rail System with Lubrication Pump System133
Precision Locator134
Precision Locators134
Precision Locator Option134
Locator Stand135
Pallet135
Pallet Design135
Precision Locator Pallet Design Details136
Precision Locator Installation137
Precision Locator Installation Dimensions137
Precision Locator Pneumatic Block Diagram138
Transport System Configuration139
Straight Track Configuration139
Curve Track Configuration140
Switch Configuration141
Specifications and Site Requirements143
Overview143
Motor Types144
Magnemover LITE G4 Motors144
Magnemover LITE Gen 4 Motors Using RS-422 Communication145
Magnemover LITE Gen 4 Motors Using Ethernet Communication146
Mechanical Specifications148
1000 Millimeter Motors148
MM RS-422 Air-Cooled Motor Mechanical Drawing149
MM Railless RS-422 Motor Mechanical Drawing150
MM Railless RS-422 Air-Cooled Motor Mechanical Drawing151
MM Ethernet Motor Mechanical Drawing152
MM Ethernet Air-Cooled Motor Mechanical Drawing153
MM Railless Ethernet Motor Mechanical Drawing154
MM Railless Ethernet Air-Cooled Motor Mechanical Drawing155
250 Millimeter Motors156
MM RS-422 Motor Mechanical Drawing156
125 Millimeter Radius 90° Curve Motors164
MM R 90° Curve RS-422 Motor Mechanical Drawing164
MM R 90° Curve RS-422 Air-Cooled Motor Mechanical Drawing165
MM R 90° Curve Railless RS-422 Motor Mechanical Drawing166
MM R 90° Curve Railless RS-422 Air-Cooled Motor Mechanical Drawing167
MM R 90° Curve Ethernet Motor Mechanical Drawing168
MM R 90° Curve Ethernet Air-Cooled Motor Mechanical Drawing169
MM R 90° Railless Curve Ethernet Motor Mechanical Drawing170
MM R 90° Railless Curve Ethernet Air-Cooled Motor Mechanical Drawing171
90° Left Switches172
Left RS-422 Switch Mechanical Drawing172
Left Ethernet Switch Mechanical Drawing173
Left Ethernet High Payload Switch Mechanical Drawing174
90° Right Switches175
Right RS-422 Switch Mechanical Drawing175
Right Ethernet Switch Mechanical Drawing176
Right Ethernet High Payload Switch Mechanical Drawing177
Standard Motor Mount Bracket178
Standard Motor Mount Bracket Mechanical Drawing178
V-Brace Kits179
Standard V-Braces179
V-Brace Kit Configurations179
Stand System180
Stand System Mechanical Drawing180
Stand System Heights181
Stand System Widths181
Glide Pucks182
Wheeled Pucks183
Wheel Puck Mechanical Drawing183
Wheel Puck Mechanical Drawing184
Tandem Glide Pucks185
Tandem Glide Puck Mechanical Drawing (G5)185
Tandem Wheeled Pucks186
Tandem Wheeled Puck Mechanical Drawing186
Magnet Arrays187
Magnet Array Mechanical Drawing (G4.2)187
MM LITE Power Supply188
MM LITE Power Supply Mechanical Drawing188
Precision Rail Option189
Precision Rails189
Precision Rail Mechanical Drawing189
Precision Rail Types and Lengths190
Precision Rail Single Array Vehicle191
Precision Rail Single Array Vehicle Mechanical Drawing191
Precision Rail Dual Array Vehicle192
Precision Rail Dual Array Vehicle Mechanical Drawing192
Precision Rail Support Post Assembly193
Spine Plates194
Precision Rail Straight to Curve, Spine Plates, Mechanical Drawing194
Precision Rail Curve to Curve, Spine Plates, Mechanical Drawing195
Precision Rail Straight, no Joint, Spine Plate, Mechanical Drawing196
Precision Rail Straight, with Joint, Spine Plate, Mechanical Drawing196
Precision Rail Curve, 180°, no Joint, Spine Plate, Mechanical Drawing197
Precision Rail Lubrication System198
Precision Rail Support Lubricator Pump198
Precision Locator Option199
Actuator Assembly199
Precision Locator Actuator Mechanical Drawing199
Precision Locator Actuator200
Stand Assembly201
Standard Precision Locator Stand Mechanical Drawing201
Precision Locator Stand202
Adjustable Motor Mount Bracket203
Adjustable Motor Mount Bracket Mechanical Drawing203
Pallet204
Precision Locator Glide Puck with Basic Pallet Mechanical Drawing204
Precision Locator Tandem Glide Puck with Basic Pallet Mechanical Drawing205
Electrical Specifications206
Motors and Switches206
Magnemover LITE Motor and Switch Power Requirements206
Straight and Curve Motors208
Magnemover LITE RS-422 Motor Electrical Connections208
Magnemover LITE Motor RS-422 Pinouts209
Magnemover LITE Motor Power Pinouts209
Magnemover LITE Sync Pinouts209
Magnemover LITE Ethernet Motor Electrical Connections210
Magnemover LITE Motor Ethernet Pinout211
Magnemover LITE Motor Power Pinouts211
Magnemover LITE Sync Pinouts212
Switches213
Magnemover LITE RS-422 Switch Electrical Connections213
Magnemover LITE Switch RS-422 Pinouts214
Magnemover LITE Switch Power Pinouts214
Magnemover LITE Switch Ethernet Pinout214
Magnemover LITE Ethernet Switch Electrical Connections215
Magnemover LITE Switch Power Pinouts215
Magnemover LITE Switch Ethernet Pinout216
MM LITE Power Supply217
MM LITE Power Supply Electrical Connections and Indicators218
MM LITE Power Supply Electrical Connections218
MM LITE Power Supply Indicators218
MM LITE Power Supply Fuses219
MM LITE Power Supply DC Power Pinouts219
MM LITE Power Supply DC Enable219
AC Power Cable220
Motor Power Cables221
MM LITE DC Power Cables221
DC Power Cable Pinouts221
DC Enable222
DC Enable Jumper Plug222
DC Enable Circuit222
DC Enable Jumper222
Precision Rail Lubrication Pump223
Precision Rail Optional Lubricator Pump Connections223
Precision Rail Optional Lubricator Pump Electrical Connections223
Precision Rail Optional Lubricator Pump Controls223
Precision Rail Optional Lubricator Pump Indicators223
Precision Rail Lubrication Pump Connector224
Precision Rail Lubrication Pump Controls and Indicators224
Precision Rail Optional Lubricator Pump Control Pinout224
Precision Locator225
Precision Locator Electrical Connections225
Precision Locator Connections225
Precision Locator Sensor Indicators225
Precision Locator Sensor Pinout226
Pneumatic Specifications227
Air-Cooled Motors227
Air Cooling227
Pressurizing227
Air-Cooled Motor Pneumatic Connections227
Air-Cooled Motor Pneumatic Connectors227
Precision Locator228
Precision Locator Pneumatic Connections228
Precision Locator Pneumatic Requirements228
Precision Locator Connections228
Communication229
Ethernet Connection229
TCP/IP Communication - Host Controller to HLC229
TCP/IP Communication - Node Controller to Motor230
TCP/IP Communication - Motor to Motor230
Ethernet/Ip Communication - Host Controller to HLC230
RS-232 Serial Interface Connection231
Node Controller to Motor231
Motor to Motor232
Ethernet Interface Connection233
Sync Connection233
Site Requirements234
Environment234
Motors234
MM LITE Power Supply234
Precision Locator234
Magnet Arrays, Pucks, Precision Rail Vehicles234
Derating at High Altitude235
Lighting, Site235
Floor Space and Loading235
Facilities235
Service Access236
Installation237
Overview237
Unpacking and Inspection238
Magnemover LITE Component Packing Checklist Reference238
Unpacking and Moving239
Required Tools and Equipment239
Unpacking and Moving Instructions239
Transport System Installation241
Installing Hardware241
Required Tools and Materials241
Installation Overview - User-Supplied Mounting242
Installation Overview - Magnemotion Supplied Mounting243
Installation Overview - Magnemotion Precision Rails244
Installation Overview - Magnemotion Precision Locator246
Stand System Installation247
Assembling Beams247
Connecting Beam Sections247
Installing System Legs248
Leg on a Single Path Beam Assembly248
Legs on a Parallel Path Beam Assembly249
Angle Bracket Assembly250
Leveling the Magnemover LITE251
System Leveling251
Securing the Transport System252
Bracket Tie-Down252
Foot Tie-Down253
Motor Installation254
Installing Cable Chase Cover Brackets254
Installing Cable Chase Cover Mounting Brackets254
Installing Motor Mounts on Motors and Switches255
Mounting Motors and Switches256
Installing Motors and Switches256
Positioning Motors and Switches257
Motor Mount Reference257
Align and Secure Motors and Switches258
Align and Secure Rails258
Install Standard Switch259
Install High Payload Switch260
Align and Secure Railless Motors261
Verify Motor and Switch Installation262
Installing Electronics263
Installing Electronics on the Transport System263
Mounting Power Supplies264
Mounting Magnemover LITE Power Supplies264
Power Supply Mounting264
Mounting Allen-Bradley Power Supplies265
Fusing for Allen-Bradley Power Supplies265
Connecting Motors and Electronics266
RS-422 Motor Communication267
Simplified Representation of RS-422 Motor Connections267
Simplified Representation of RS-422 Merge Switch Connections267
Ethernet Motor Communication270
Simplified Representation of Ethernet Motor Connections270
Simplified Representation of Ethernet Merge Switch Connections270
Ethernet Motor Communication Cable Connections271
Digital I/O273
Installing Motor Power Cables274
Power Connections274
Installing Magnet Arrays/Pucks276
Magnet Array Installation276
Puck Installation277
Installing Cable Chase Covers278
Installing Straight Motor Cable Chase Covers278
Installing Curved Motor Cable Chase Covers279
Installing Switch Cable Chase Covers280
Option Installation281
Precision Rail Installation281
Magnemover LITE Railless Motor System281
Assemble Precision Rail Support Posts282
Precision Rail Support Post Assembly282
Precision Rail Support Post to Post Mount Spacing283
Attach Precision Rail Support Posts to the Beam284
Attach Precision Rail Support Post Assemblies to Beam284
Attach Rails to Spine Plates285
Precision Rail End Identification285
Attaching Straight Precision Rails to Curved Rails with Adjustment Key286
Attaching Precision Rail to Spine Plates287
Precision Rail to Spine Plate Attachment Screws287
Align and Secure Rails to Spine Plates288
Tightening Sequence, Straight to Curve Precision Rail Spine Plate288
Tightening Sequence, Curve to Curve Precision Rail Spine Plate289
Tightening Sequence, Straight to Straight Precision Rail Spine Plate289
Tightening Sequence, 180° Curve no Joint Precision Rail Spine Plate290
Tightening Sequence, Straight Rail No-Joint Precision Rail Spine Plate290
Secure Spine Plates to Support Posts291
Install the Precision Rail Vehicles291
Securing Precision Rail Spine Plates to Support Posts291
Lubricate the Precision Rails292
Install the Optional Precision Rail Lubrication Pump System293
Precision Rail Lubricator System293
Lubricator System Pump Clearance Distances294
Initial Lubrication Using the Pump System295
Lubrication Using the Pump System During Normal Operation295
Precision Locator Installation296
Magnemover LITE Precision Locator Option, Standard296
Install Pallets and Pucks297
Magnemover LITE Precision Locator Option, Alternate297
Install the Precision Locators on the Stands298
Install the Precision Locator Assemblies298
Install the Motors298
Install the Pneumatic Controls299
Precision Locator Pneumatic Connections300
Install the Covers301
Teach the Precision Locator Position301
Facilities Connections302
Network Connections302
Network Cable Connections302
Electrical Connections303
E-Stop Circuit305
Interlock Circuit305
Light Stack Circuit306
General Purpose Digital I/O306
Software307
Software Overview307
Software Configuration307
Node Controller Software Installation308
Motor Software Installation308
Check-Out and Power-Up309
System Check-Out309
Mechanical Checks309
Facility Checks309
Pre-Operation Checks309
System Power-Up310
Startup Indicators311
System Testing313
Operation315
Overview315
Theory of Operation316
Magnemover LITE Transport System Advantages316
Linear Synchronous Motor Derived from Rotary Motor316
Motion Control317
Motor Topology317
Representation of Stationary Vehicles and Motor Blocks317
Motor Operation318
Motor Cogging319
Motor Blocks319
Block Acquisition319
Block Ownership320
Block Release320
Representation of Moving Vehicles Per Motor Block320
Representation of Block Ownership by Vehicle320
Anti-Collision321
Safe Stopping Distance321
Vehicle Movement Profile321
Thrust Limitations322
Vehicles in Queue322
Vehicle Movement Profile Showing Thrust Limitations322
Vehicle Length through Curves and Switches323
Locating Vehicles During Startup323
Moving Vehicles by Hand323
Electrical System326
Power Cycle Timing326
Power-Related Faults327
Propulsion Voltage Range327
Power-Related Fault Resolution328
Node Controllers329
Node Controller Communication329
Controls and Indicators330
Track Display330
The Graphics Window330
Synchronization331
Transport System Wiring Diagram with Synchronization331
E-Stops332
Interlocks332
Faststop333
Light Stacks333
Digital I/O333
Transport System Simulation334
Configuring a Simulation334
Running a Simulation336
Stopping a Simulation338
Return the System to Normal Operation338
Precision Rail Operation340
Setup340
Operation340
Precision Locator Operation341
Setup341
Basic Operation341
Operation Using Cylinder Position Sensors341
Transport System Operation343
Power-Up343
Normal Running343
Shutdown344
Maintenance345
Overview345
Preventive Maintenance346
Magnemover LITE Preventive Maintenance Schedule346
General Cleaning348
Spray Cleaning348
Glide Puck Cleaning350
Glide Puck Cleaning351
Puck Wear Surface Maintenance352
Glide Puck Wear Indicator353
Wheeled Puck Cleaning354
Wheeled Puck Cleaning355
Wheeled Puck Wear Surface Maintenance356
Wheeled Puck Wear Point Inspection357
Tandem Wheeled Puck Wear Point Inspection358
Cable Connection Inspection359
Hardware Inspection359
Transfer Log Files359
Cleaning Magnet Arrays360
Clean or Replace the MM LITE Power Supply Air Filter361
Replacing MM LITE Power Supply Fan Filter361
Manually Lubricate the Precision Rails362
Refill the Lubricator on Precision Rail Vehicles363
Precision Rail Vehicle Lubricator Location364
Precision Rail Vehicle Lubricator (Front and Rear)364
Precision Rail Single Array Vehicle Lubrication Portal365
Refill the Lubrication Pump Reservoir for Precision Rail Systems366
Adjust Vehicle Bearings367
Concentric Bearings368
Eccentric Bearings368
Precision Rail Vehicle Bearing Adjustment368
Precision Rail Vehicle Drag368
Eccentric Bearing Position369
Precision Locator Maintenance370
Troubleshooting371
Initial Troubleshooting371
Power-Related Troubleshooting371
Power-Related Troubleshooting372
Node Controller Troubleshooting375
Node Controller Related Troubleshooting375
Communication Troubleshooting376
Communication-Related Troubleshooting376
Motion Control Troubleshooting377
Motion Control Related Troubleshooting377
Precision Rail Option Troubleshooting380
Light Stack Troubleshooting381
Light Stack Related Troubleshooting381
Contact Rockwell Automation Technical Support382
Repair383
Magnemover LITE Repair Procedures383
Replace RS-422 Motors385
Remove the Existing Motor385
Install the New Motor386
Program RS-422 Motors387
Replace RS-422 Motors with Ethernet Motors388
Remove Existing RS-422 Motors388
Basic RS-422 Loop388
Basic RS-422 Loop with Motors Removed388
Install New Ethernet Motors389
Create/Revise Configuration Files389
Basic RS-422 Loop with Ethernet Motors Added389
Upload Configuration Files and Restart390
Replace Ethernet Motors391
Remove the Existing Motor391
Install the New Motor392
Program Ethernet Motors393
Replace Motor Rails394
Replace Motor Guide Rails394
Replace Switch Rails396
Replace Switch Guide Rails396
Separating Magnet Arrays398
Replace Pucks399
Remove Pucks400
Remove Curve Motor Guide Rail400
Install Pucks401
Replace Glide Puck Wear Surfaces402
Remove Plates from Magnet Assembly404
Adhere Preload Spacer to Underside of Top Plate405
Replace Tandem Glide Puck Wear Surfaces406
Disassemble Tandem Puck Assembly407
Place Tandem Glide Puck in Fixture407
Remove Tandem Glide Puck Linkage Plate Assembly408
Reassemble Tandem Puck Assembly409
Place First Glide Puck in Fixture409
Place Second Glide Puck in Fixture410
Attach Tandem Glide Puck Linkage Plate Assembly411
Replace Wheeled Puck Wear Surfaces, 4-Wheel Pucks412
Replace 4-Wheel Puck Wear Points413
Replace Wheeled Puck Wear Surfaces, 2-Wheel Pucks416
Replace 2-Wheel Puck Wear Points417
Replace Tandem Wheeled Puck Wear Surfaces419
Disassemble Tandem Puck Assembly420
Place Tandem Wheeled Puck in Fixture420
Remove Tandem Wheeled Puck Linkage Plate Assembly421
Reassemble Tandem Puck Assembly422
Place First Wheeled Puck in Fixture422
Place Second Wheeled Puck in Fixture423
Attach Tandem Wheeled Puck Linkage Plate Assembly424
Replace MM LITE Power Supply Fuses425
MM LITE Power Supply Fuse Locations425
AC Fuse426
Open the Power Entry Module426
Remove the PEM Fuse Module426
DC Fuses427
Replace Precision Rail Vehicles428
Vehicle Orientation429
Removing Vehicles by Removing Rails429
Precision Rail Vehicle to Rail Orientation429
Installing Vehicles with Rails Removed430
Removing Vehicles Without Removing Rails430
Installing Vehicles Without Removing Rails431
Remove Precision Rail Vehicle from Rail431
Precision Rail Vehicle Eccentric Bearings432
Install Precision Rail Vehicle on Rail432
Install/Replace the Lubricators on Precision Rail Vehicles433
Precision Rail Vehicle Lubricator Locations434
Precision Rail Vehicle Lubricator434
Installing or Removing a Precision Rail Lubricator435
Replace Magnet Arrays on Precision Rail Vehicles436
Single Array Vehicles437
Single Array Precision Rail Vehicle Assembly437
Dual Array Vehicles439
Dual Array Precision Rail Vehicle Assembly439
Replace Bearings on Precision Rail Vehicles442
Precision Rail Vehicle Bearing Locations443
Replace Concentric Bearings444
Precision Rail Vehicle Concentric Bearings Disassembly/Assembly444
Replace Eccentric Bearings446
Precision Rail Vehicle Eccentric Bearings Disassembly/Assembly446
Eccentric Bearings Orientation447
Replace Wear Surfaces on Pallet448
Remove Precision Locator Pallet from Magnet Assembly449
Replace Bushings on Pallet451
Replace Bushings on Precision Locator Pallet452
Replace Pins on Precision Locator Arms453
Replace Z-Datums on Precision Locator Stand455
Replace Z-Datum on Precision Locator Stand455
Ordering Parts457
Shipping458
Packing Procedure459
Shipping Components460
Shipping Systems or System Sections461
Appendix463
Overview463
File Maintenance464
Backup Files464
Creating Backup Files464
Restoring from Backup Files464
Additional Documentation465
Release Notes465
Upgrade Procedure465
Transport System Limits466
Magnemotion Transport System Limits466
Glossary467
Index475

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