Bosch Rexroth Tightening System 350 - Page 7

System 350 | 3 608 878 300/2019-03
Schraubtechnik | Bosch Rexroth AG 7/641
6.2.7 Mass storage diagnosis . . . . . . . . . . . . . . . . . . . . . 252
6.2.8 Error messages in connection with Ethernet/FTP 258
6.3 3964R communication . . . . . . . . . . . . . . . . . 259
6.3.1 Fundamentals of the 3964R and RK512
tightening data output. . . . . . . . . . . . . . . . . . . . . . . 260
6.3.2 ID code transfer to the tightening system via the
3964R protocol. . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
6.3.3 Results output with the 3964R and RK512
protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
6.3.4 Setting results output parameters . . . . . . . . . . . . . 271
6.3.5 Chronological sequence for tightening results
data provision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
6.3.6 Error messages in connection with the 3964R
and RK512 protocols . . . . . . . . . . . . . . . . . . . . . . . 287
6.4 PLC communication . . . . . . . . . . . . . . . . . . . 288
6.4.1 Fundamentals of tightening results output via
field buses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
6.4.2 Results output via field bus . . . . . . . . . . . . . . . . . . 292
6.4.3 Transferring the ID codes to the tightening
system via field bus. . . . . . . . . . . . . . . . . . . . . . . . . 292
6.4.4 Formats of the results output . . . . . . . . . . . . . . . . . 294
6.4.5 Results data transfer with field busses . . . . . . . . . 306
6.4.6 Effects stop field bus and communication stop
field bus to I/O signals . . . . . . . . . . . . . . . . . . . . . . 309
6.4.7 Error messages in connection with field buses . . 309
6.4.8 Send range extension (multitelegram). . . . . . . . . . 310
6.5 Printer-communication . . . . . . . . . . . . . . . . . 316
6.5.1 Results output on printer . . . . . . . . . . . . . . . . . . . . 317
6.5.2 Formats of the results output . . . . . . . . . . . . . . . . . 320
6.5.3 Chronological sequence of the tightening result
data output process . . . . . . . . . . . . . . . . . . . . . . . . 322
6.5.4 Error messages in connection with the results
output via a printer . . . . . . . . . . . . . . . . . . . . . . . . . 324
6.6 ToolsNet communication . . . . . . . . . . . . . . 324
6.6.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324
6.6.2 Installing the ToolsNet gateway . . . . . . . . . . . . . . . 325
6.6.3 Configuring the ToolsNet gateway . . . . . . . . . . . . 326
6.6.4 Mode of operation of the ToolsNet gateway . . . . 327
6.6.5 Settings in the BS350 . . . . . . . . . . . . . . . . . . . . . . 328
6.6.6 Assignment of XML Protocol to
ToolsNet Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . 329
6.6.7 Error analysis and treatment. . . . . . . . . . . . . . . . . . 329
6.7 Rexroth Open Protocol . . . . . . . . . . . . . . . . . 330
6.7.1 Settings in the BS350 operating system . . . . . . . 330
6.7.2 Configuring the OK/NOK counter for
Open Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
6.7.3 Diagnosis and troubleshooting . . . . . . . . . . . . . . . 335
6.7.4 Message structure . . . . . . . . . . . . . . . . . . . . . . . . . 335
6.7.5 Rexroth OP-Ford . . . . . . . . . . . . . . . . . . . . . . . . . . . 337
6.7.6 Rexroth OP-BMW. . . . . . . . . . . . . . . . . . . . . . . . . . 338
6.7.7 Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339
6.8 HTTP Protocol . . . . . . . . . . . . . . . . . . . . . . . . 434
6.8.1 Settings in the BS350 operating system . . . . . . . 435
6.8.2 Parameter of results output . . . . . . . . . . . . . . . . . . 436
6.8.3 Example: Calculation of the data volume for
results files. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443
6.9 VW-XML 2.x Protocol . . . . . . . . . . . . . . . . . . . 445
6.9.1 Settings in the BS350 operating system . . . . . . . 446
6.9.2 Configuration of the OK/NOK counter for
VW-XML . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 448
6.9.3 PLC-signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 449
6.9.4 Tightening status code (SSC) and tightening
status messages . . . . . . . . . . . . . . . . . . . . . . . . . . . 451
6.9.5 Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 452
6.9.6 Process data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453
6.10 Rexroth IPM Protocol . . . . . . . . . . . . . . . . . . .454
6.10.1 Message structure. . . . . . . . . . . . . . . . . . . . . . . . . . 456
6.10.2 Settings in the BS350 operating system . . . . . . . 457
6.10.3 Storing the configuration for Rexroth IPM
Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 466
6.10.4 Status of Rexroth IPM Protocol . . . . . . . . . . . . . . . 467
6.11 Field bus customer protocols . . . . . . . . . . .468
6.11.1 PROFINET connection according to BMW RPA
standard (RPA interface). . . . . . . . . . . . . . . . . . . . . 468
6.12 PLUS Protocol connection . . . . . . . . . . . . . .472
6.12.1 PLUS functions relevant for the tightening
technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 472
6.12.2 Principles of operation . . . . . . . . . . . . . . . . . . . . . . 472
6.12.3 Implementing the sequences . . . . . . . . . . . . . . . . . 476
6.12.4 Configuring the PLUS Protocol connection in
the BS350 operating system . . . . . . . . . . . . . . . . . 477
6.12.5 Settings for Integra 6 standard PLC interface . . . 480
6.13 QDA protocol . . . . . . . . . . . . . . . . . . . . . . . . . .500
6.13.1 Detail information . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
6.13.2 Settings in the BS350 operating system . . . . . . . 503
6.13.3 Total calculation of average torque value . . . . . . . 507
6.13.4 Diagnosis and troubleshooting. . . . . . . . . . . . . . . . 509
6.13.5 Error codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 510
6.14 PFCS 2-Port . . . . . . . . . . . . . . . . . . . . . . . . . . .511
6.14.1 Settings in the BS350 operating system . . . . . . . 511
6.14.2 Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 515
6.15 Integra-XML Protocol . . . . . . . . . . . . . . . . . . .515
6.15.1 Settings in the BS350 operating system . . . . . . . 516
7 Basic commissioning 519
7.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .520
7.1.1 General instructions . . . . . . . . . . . . . . . . . . . . . . . . 520
7.1.2 Recommended filter intervals
(gradient parameters) . . . . . . . . . . . . . . . . . . . . . . . 522
7.1.3 Overview of commissioning steps . . . . . . . . . . . . . 524
7.2 Assembling the tightening cell . . . . . . . . . .526
7.2.1 Assembling the tightening spindle . . . . . . . . . . . . . 526
7.2.2 Assembling the ErgoSpin hand-held nutrunner . . 526
7.2.3 Assembling the CS351 compact system . . . . . . . 526
7.2.4 Assembling the modular system. . . . . . . . . . . . . . . 526
7.2.5 Interface modules (IM). . . . . . . . . . . . . . . . . . . . . . . 527
7.2.6 Setting up the connections. . . . . . . . . . . . . . . . . . . 528
7.2.7 Motor-breaker. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 534
7.2.8 Switching on the tightening cell. . . . . . . . . . . . . . . 534
7.3 Connecting the PC for programming . . . . .536
7.3.1 Connecting the PC . . . . . . . . . . . . . . . . . . . . . . . . . 536
7.3.2 Installing the operating system BS350 on the PC 537
7.3.3 Starting the BS350 . . . . . . . . . . . . . . . . . . . . . . . . . 538
7.3.4 Setting up the programming interface . . . . . . . . . . 539