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HONDA
C540OT
9.
CRANKCASE
SERVICE INFORMATION 9-1
DISASSEMBLY OF PARTS 9-2
A.C. GENERATOR REMOVAL 9-2
CRANKCASE DISASSEMBLY 9-3
CRANKCASE ASSEMBLY 9-3
A.C. GENERATOR INSTALLATION 9-5
INSTALLATION OF PARTS 9-5
WORKING PRACTICE
To repair the crankshaft, connecting rod, transmission and kick starter,
it
is
necessary to split the crankcase into two halves.
Although the following parts must be removed before disassembling the crankcase,
all
photos, illustrations and step-by-step
procedures for these parts are described as single parts or units for simplicity.
SPECIAL TOOLS
Items to be serviced
Crankshaft and connecting rod
Balancer
Transmission
Kick starter and starter idle gear
Common Tools
UNIVERSAL HOLDER 07725-0010101
ROTOR PULLER 07733-0020000
Items to
be
removed
Cylinder
head,.cylinders, pistons, oil pump drive chain and A.C. generator
Oil pump drive chain and A.C. generator
Clutch, oil pump drive chain and A.C. generator
A.C. generator
Date of Issue: September. 1977
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HONDA MOTOR CO., LTD.