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F3SG series
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20
Chapter
2
F3SG-R
User’s Manual
System Operation and Fu
nctions
2-22. Designated Beam
Output
99
2-23. Light Le
vel Monitoring
101
2-24. Maintena
nce Information
102
2-25. Operating S
tatus Mo
nitoring
104
2-26. Setting Recov
ery
105
43
45
Table of Contents
Main Page
Default Chapter
5
Terms and Conditions Agreement
5
Safety Precautions
7
Precautions for Safe Use
13
Precautions for Correct Use
14
Visual Aids
15
Table of Contents
17
Chapter1 Overview And Specifications
25
What Is Included
26
System Components
27
Basic Components
28
Model Overview
29
List of Features
30
Model Overview
30
Versions
30
List of Features
31
LED Indicators
32
LED Indicator Status
33
Ratings/Specifications
35
List of Models
39
List of Models/Response Time/Current Consumption/Weight
39
Calculation of Response Time of Cascaded Segments
42
Chapter2 System Operation and Functions
43
Combination of Functions
45
Operating States
47
Machine Run State
47
Machine Stop State
47
Interlock State
47
Lockout State
47
Teach-In Mode
47
Setting State
48
Optical Synchronization
49
Overview
49
Scan Code Selection
50
Overview
50
Factory Default Setting
50
Setting with DIP Switch
50
Setting with Configuration Tool
50
PNP/NPN Selection
51
Overview
51
Factory Default Setting
51
Setting with DIP Switch
51
Setting with Configuration Tool
51
Self-Test
52
Overview
52
Self-Test Details
52
Waveform of Safety Outputs
53
External Test
54
Overview
54
Factory Default Setting
55
Setting with DIP Switch
55
Setting with Configuration Tool
55
Lockout Reset
56
Overview
56
Interlock
57
Over View
57
Factory Default Setting
60
Setting with DIP Switch
60
Setting with Configuration Tool
61
External Device Monitoring (EDM)
62
2-10-1.Overview
62
2-10-2.Factory Default Setting
63
2-10-3.Setting with DIP Switch
63
2-10-4.Setting with Configuration Tool
63
Auxiliary Output
65
2-11-1.Overview
65
2-11-2.Factory Default Setting
66
2-11-3.Setting with DIP Switch
66
2-11-4.Setting with Configuration Tool
67
Muting
69
2-12-1.Standard Muting Mode
71
2-12-2.Exit-Only Muting Mode
81
2-12-3.Position Detection Muting Mode
87
2-12-4.Dynamic Muting
92
2-12-5.Factory Default Setting
93
2-12-6.Setting with DIP Switch
93
2-12-7.Setting with Configuration Tool
93
Override
95
2-13-1.Override at Normal Operation
96
2-13-2.Override Upon Startup
98
2-13-3.Setting with DIP Switch
99
2-13-4.Setting with Configuration Tool
99
Fixed Blanking
100
2-14-1.Overview
100
2-14-2.Factory Default Setting
103
2-14-3.Setting with DIP Switch
103
2-14-4.Setting with Configuration Tool
103
Floating Blanking
104
2-15-1.Overview
104
2-15-2.Factory Default Setting
107
2-15-3.Setting with DIP Switch
107
2-15-4.Setting with Configuration Tool
108
Reduced Resolution
109
2-16-1.Overview
109
2-16-2.Factory Default Setting
110
2-16-3.Setting with DIP Switch
110
2-16-4.Setting with Configuration Tool
110
Warning Zone
111
2-17-1.Overview
111
2-17-2.Factory Default Setting
114
2-17-3.Setting with DIP Switch
114
2-17-4.Setting with Configuration Tool
114
Setting Zone Adjacency Conditions
115
Operating Range Selection
117
2-19-1.Overview
117
2-19-2.Factory Default Setting
117
2-19-3.Setting with DIP Switch
117
2-19-4.Setting by Wiring
118
2-19-5.Setting with Configuration Tool
118
Response Time Adjustment
119
2-20-1.Overview
119
2-20-2.Factory Default Setting
119
2-20-3.Setting with DIP Switch
119
2-20-4.Setting with Configuration Tool
119
Lamp
120
2-21-1.Overview
120
2-21-2.Factory Default Setting
120
2-21-3.Setting with DIP Switch
120
2-21-4.Setting with Configuration Tool
120
Designated Beam Output
123
2-22-1.Overview
123
2-22-2.Factory Default Setting
123
2-22-3.Setting with DIP Switch
124
2-22-4.Setting with Configuration Tool
124
Light Level Monitoring
125
2-23-1.Incident Light Level Information
125
Overview
125
Setting with Configuration Tool
125
2-23-2.Ambient Light Level Information
125
Maintenance Information
126
2-24-1.Overview
126
2-24-2.Error Log
126
2-24-3.Warning Log
126
2-24-4.Power-ON Time
126
2-24-5.Load Switching Frequency
127
2-24-6.Muting Statistics Information
127
Operating Status Monitoring
128
2-25-1.Overview
128
2-25-2.Readout Information
128
Setting Recovery
129
2-26-1.Overview
129
Chapter3 Setting With DIP Switch
131
List of Features Configurable by DIP Switch
132
DIP Switch
133
DIP Switch on Receiver
134
DIP Switch on Emitter
135
Push Switch
135
Setting by Teach-In
136
Setting Fixed Blanking by Teach-In
136
Setting Floating Blanking by Teach-In
139
Chapter4 Wiring/Installation
143
Installation Considerations
145
Detection Zone and Approach
145
Safety Distance
146
Safety Distance Formulas According to ISO 13855/EN ISO 13855
146
Safety Distance Formulas According to ANSI B11.19
149
Distance from Reflective Surfaces
150
F3SG-2R (Type 2 ESPE)
150
F3SG-4R (Type 4 ESPE)
150
Mutual Interference Prevention
151
Cascade Connection
153
Overview
153
Connection Procedure
155
Dimensions
156
Mounted with Standard Fixed Brackets (F39-LGF)
156
F3SG-RA Series
156
F3SG-RE Series
158
Standard Fixed Bracket
160
Mounted with Standard Adjustable Brackets (F39-LGA)
161
F3SG-RA Series
161
F3SG-RE Series
163
Standard Adjustable Bracket
165
(F39-Lga)
166
And Standard Adjustable Brackets (F39-LGA)
166
F3SG-RA Series
166
Mounted with Top/Bottom Adjustable Brackets (F39-LGTB)
166
F3SG-RE Series
172
Top/Bottom Adjustable Bracket (F39-LGTB)
176
Top/Bottom Adjustable Bracket (F39-LGTB-1)
176
Mounting
177
Mounting Method
177
Number of Brackets Required
177
Mounting Procedure
178
Mounting with Standard Fixed Brackets (F39-LGF)
178
Mounting with Standard Adjustable Brackets (F39-LGA)
179
Mounting with Top/Bottom Adjustable Brackets (F39-LGTB)
183
Beam Alignment Procedure
186
Wiring
187
Wiring Precautions
187
Power Supply Unit
188
Cable Connections(F3SG-RA Series)
189
Single-Ended Cable
189
Double-Ended Cable
190
Cascading Cable
192
Extending Cable Length with Commercially Available Cable
193
Reduced Wiring Connector System with Y-Joint Plug/Socket Connector
193
Reduced Wiring Connector System with 4-Joint Plug/Socket Connector
194
Cable Connections(F3SG-RE Series)
197
Recommended Cable
197
Extending Cable Length with Commercially Available Cable
198
Reduced Wiring Connector System
198
Functional Earth Connection
199
Chapter5 Input/Output Circuit and Applications
201
Input/Output Circuit
203
Entire Circuit Diagram
203
F3SG-RA Series
203
F3SG-RE Series
205
Input Circuit Diagram by Function
207
F3SG-RA Series
207
F3SG-RE Series
207
Wiring Examples(F3SG-RA Series)
208
Standalone F3SG-RA Using PNP Outputs
208
Standalone F3SG-RA Using NPN Outputs
209
Standard Muting Mode/Exit-Only Muting Mode Using PNP Outputs
210
Outputs
210
Standard Muting Mode/Exit-Only Muting Mode Using NPN Outputs
211
Outputs
211
Standard Muting Mode/Exit-Only Muting Mode with Two Muting Sensors Using PNP Outputs
212
Muting Sensors Using PNP Outputs
212
Standard Muting Mode/Exit-Only Muting Mode with Two Muting Sensors Using NPN Outputs
213
Muting Sensors Using NPN Outputs
213
Standard Muting Mode with Four Muting Sensors Using PNP Outputs
214
Standard Muting Mode with Four Muting Sensors Using NPN Outputs
215
Standard Muting Mode with F3W-MA
216
Nector)
216
Configuration with 4-Joint Plug/Socket Connector)
217
Exit-Only Muting Mode with F3W-MA (L-Shaped Configuration with 4-Joint Plug/Socket con Nector)
217
Nector)
217
5-2-11.Pre-Resest Mode Using PNP Output
218
Pre-Resest Mode Using PNP Output
218
5-2-12.Pre-Resest Mode Using NPN Output
219
Pre-Resest Mode Using NPN Output
219
5-2-13.Standalone F3SG-RA with Y-Joint Plug/Socket Connector Using PNP Outputs
220
5-2-14.Standalone F3SG-RA with Y-Joint Plug/Socket Connector Using NPN Outputs
221
F3SG-RA with Y-Joint Plug/Socket Connector in Standard Muting Mode/Exit-Only Muting Mode Using PNP Outputs
222
Mode Using PNP Outputs
222
Wiring Examples (F3SG-RE Series)
223
Short Mode
223
Long Mode
224
Standalone F3SG-RE with Y-Joint Plug/Socket Connector
225
Connectable Safety Control Units
226
Chapter6 Checklists
227
Pre-Operation Checklists
228
Checklists
228
Installation Condition Check
228
Wiring Check before Power Is Turned on
228
Operation Check While the Machine Is Stopped
229
Checking that Hazardous Parts Stop While the Machine Operates
230
Maintenance Checklists
231
Checklists
231
Inspection at Startup and When Changing Operators
231
Checking that Hazardous Parts Stop While the Machine Operates
232
Items to Inspect Every 6 Months or When Machine Settings Are Changed
232
Chapter7 Appendix
235
Troubleshooting
236
Lockout State
237
Description
237
Troubleshooting
238
Warning
242
Description
242
Troubleshooting
242
Muting Sequence Error Indication
243
Interlock Sequence Error Indication
244
Optional Accessories(Sold Separately)
245
Glossary
252
Revision History
256
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