Section 04 FUEL SYSTEM
Subsection 02 (FUEL TANK AND FUEL PUMP)
The information center interprets this signal and
turns on the appropriate number of segments of
a bar type fuel level indication in the lower RH side
of the digital screen in the information center.
Troubleshooting the Fuel Level Sensor
FUEL LEVEL TR
OUBLESHOOTING
SYMPTOM POSSIBLE CAUSE
Fuel gauge always
display EMP TY
– Wiring/conn e cto rs
– Fuel level sensor
– Float stuck in low position
Fuel gauge always
display FULL
– Water in fuel pump
connector
– Float stuck in full p o sition
Fuel level sensor
fault code
– Wiring/conn e cto rs
– Fuel level sensor
Fuel gauge displays
wrong level
– Low battery voltage
– Fuel level sensor fault
Use the BRP diagnostic software (BUDS2) to
check for a fault code. Refer to
DIAGNOSTIC
AND FAULT CODES
.
Testing Fuel Level Sensor Voltage
1. First ensure battery is fully charged.
2. From under the steering support area, discon-
nect the 20-pin connector.
21
9100893-020-004_a
Step 1: Steering co nnector
3. Connect the D IAGNOSTIC HARNESS (P/N 529 036
384)
to make an in-line connection between the
disconnected connector.
529036276
4.BrieflypresstheSTARTbuttontowakeupthe
ECM.
5. Install the tether cord on the engine cut-off
switch.
6. Use the
FL
UKE 115 MULTIMETER (P/N 529 035
868)
and s
elect Vdc.
7. Measure the voltage at the test connector of
the diagnostic harness as follows.
FUEL TANK
LEVEL
TEST
CONNECTOR
OF DIAGNOSTIC
HARNESS
VOLTAGE
Full 0.14 Vdc
Empty
Pins 12 and 19
2.7 Vdc
smr2010-038-003_b
TEST CONNECTOR OF DIAGNOSTIC HARNESS
NOTE: Voltage could be slightly different depend-
ing on battery voltage but should remain relatively
close to this range. If fuel tank is not full or empty,
the voltage value will be proportional to the fuel
level (somewhere in-between).
If voltage is as per specifications the fuel level cir-
cuit and sensor are good. If fuel level does not
work in information center, try a new one.
98 219100893-021