Section 05 ELECTRICAL SYSTEM
Subsection 02 (WIRING HARNESS AND CONNECTORS)
smr2010-050-023_a
Step 3: Pull wire to extract pin
NOTICE
Before installing terminals in the
connectors, ensure all terminals are properly
crimped on the wires. After installation of the
wire terminals in the connectors, ensure they
are properly locked by gently pushing on them
as if to extract them.
BATTERY CABLES
Crimping the Battery Cable
Carefully strip the wire approximately to 10 mm
(3/8 in) in length, using a wire stripping tool or
sharp blade/knife.
A32E2QA
A
A. 10 mm (3/8 in)
NOTE:
Make sure not to cut wire strands while
strip
ping the wire.
Install the appropriate terminal on the wire ac-
cording to the requirement. Refer to appropriate
PARTS CATALOG
.
A32E2RA
INSTALLATION OF TERMINAL
Follow the instructions provided with the crimping
tool to select the proper position of the tool.
NOTE: Different wires require different crimping
pliers settings, so make sure to follow the instruc-
tion supplied w ith the tool.
After positioning the crimping pliers, crimp the ter-
minal already installed on wire.
A32E2TA
CRIMPING OF WIRE
A32E2UA
PROPE
RLY CRIMPED WIRE
To verify, if the wire is properly crimped, apply
some pulling force on wire and the terminal at the
same time from both directions.
NOTIC
E
Never weld the wire to the terminal.
Welding can change the property of the wire
and it can become brittle and break.
120 219100963-012
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